• Title/Summary/Keyword: Ball Indentation

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Fabrication of ZnS-SiO2 Composite and its Mechanical Properties (방전플라즈마 소결법을 이용한 ZnS-SiO2 복합재료의 제조와 기계적 특성)

  • Shin, Dae-Hoon;Kim, Gil-Su;Lee, Young-Jung;Cho, Hoon;Kim, Young-Do
    • Journal of Powder Materials
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    • v.15 no.1
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    • pp.1-5
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    • 2008
  • ZnS-$SiO_2$ composite is normally used for sputtering target. In recent years, high sputtering power for higher deposition rate often causes crack formation of the target. Therefore the target material is required that the sintered target material should have high crack resistance, excellent strength and a homogeneous microstructure with high sintered density. In this study, raw ZnS and ZnS-$SiO_2$ powders prepared by a 3-D mixer or high energy ball-milling were successfully densified by spark plasma sintering, the effective densification method of hard-to-sinter materials in a short time. After sintering, the fracture toughness was measured by the indentation fracture (IF) method. Due to the effect of crack deflection by the residual stress occurred by the second phase of fine $SiO_2$, the hardness and fracture toughness reached to 3.031 GPa and $1.014MPa{\cdot}m^{1/2}$, respectively.

A Study on Advanced Small Punch Test for Evaluation of Fracture Strength in Heat Resisting Stell Weldment (내열강 용접부의 파괴강도 평가를 위한 Advanced Small Punch 시험에 관한 연구)

  • 이동환;이송인;권일현;유효선
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.99-99
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    • 2002
  • In order to evaluate the proper fracture strength of microstructures in a steel weldment, smaller size loading ball than used for a conventional small punch(CSP) testing is required due to regional limitation on constitutive structures. In this study, the minimized loading ball(φ 1.5mm) and bore diameter of lower die(φ 3mm) were designed for an advanced small punch(ASP) test. The results obtained from the ASP test were compared with those from a CSP testing for a X20CrMoV121 steel weldment. It was found that the ASP test clearly showed the microstructural dependance on fracture strength and ductile-brittle transition behavior of the weldment. In the ASP test, especially, the cracks tend to initiate for various directions within hemispherical indentation region of an objective structure in SP test. This indicates that the evaluation of more proper fracture strength for F.L+CGHAZ, FGHAZ and ICHAZ can be performed by means of the ASP test in a steel weldment.

Microstructure and Tribological Properties of Ti-Si-C-N Nanocomposite Coatings Prepared by Filtered Vacuum Arc Cathode Deposition

  • Elangovan, T.;Kim, Do-Geun;Lee, Seung-Hun;Kim, Jong-Kuk
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.54-54
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    • 2011
  • The demand for low-friction, wear and corrosion resistant components, which operate under severe conditions, has directed attentions to advanced surface engineering technologies. The Filtered Vacuum Arc Cathode Deposition (FVACD) process has demonstrated atomically smooth surface at relatively high deposition rates over large surface areas. Preparation of Ti-Si-C-N nanocomposite coatings on (100) Si and stainless steel substrates with tetramethylsilane (TMS) gas pressures to optimize the film preparation conditions. Ti-S-C-N coatings were characterized using X-ray diffraction, X-ray photoelectron spectroscopy, transmission electron microscopy, nanoindentation, Rockwell C indentation and ball-on-disk wear tests. The XRD results have confirmed phase formation information of TiSiCN coatings, which shows mixing of TiN and TiC structure, corresponding to (111), (200) and (220) planes of TiCN. The chemical composition of the film was investigated by XPS core level spectra. The binding energy of the elements present in the films was estimated using XPS measurements and it shows present of elemental information corresponding to Ti2p, N1s, Si 2p and C1. Film hardness and elastic modulus were measured with a nano-indenter, and film hardness reached 40 GPa. Tribological behaviors of the films were evaluated using a ball-on-disk tribometer, and the films demonstrated properties of low-friction and good wear resistance.

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A Study on Advanced Small Punch Test for Evaluation of Fracture Strength in Beat Resisting Steel Weldment (내열강 용접부의 파괴강도 평가를 위한 Advanced Small Punch 시험에 관한 연구)

  • 이동환;이송인;권일현;유효선
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.823-829
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    • 2002
  • In order to evaluate the proper fracture strength of microstructures in a steel weldment, smaller size loading ball than used for a conventional small punch(CSP) testing is required due to regional limitation on constitutive structures. In this study, the minimized loading ball(${\varphi}1.5mm$) and bore diameter of lower die(${\varphi}3mm$) were designed for an advanced small punch(ASP) test. The results obtained from the ASP test were compared with those from a CSP testing for a X20CrMoV121 steel weldment. It was found that the ASP test clearly showed the microstructural dependance on fracture strength and ductile-brittle transition behavior of the weldment. In the ASP test, especially, the cracks tend to initiate for various directions within hemispherical indentation region of an objective structure in SP test. This indicates that the evaluation of more proper fracture strength for F.L+CGHAZ, FGHAZ and ICHAZ can be performed by means of the ASP test in a steel weldment.

Quantitative Assessment of Wear Characteristics of Cr-based Coating Reinforced with Diamond (다이아몬드 강화 Cr 기반 소재의 정량적 마모 특성 평가)

  • Huynh, Ngoc-Phat;Vu, Nga Linh;Chung, Koo-Hyun
    • Tribology and Lubricants
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    • v.38 no.1
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    • pp.15-21
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    • 2022
  • Diamond reinforced Cr-based coating has been proposed as wear-resistant materials. In this study, the friction and wear characteristics of diamond reinforced Cr-based coating are experimentally assessed. The experiments are performed using a pin-on-reciprocating plate tribo-tester under various normal forces with boundary lubrication. The stainless-steel ball is used as a counter material. Prior to the experiments, mechanical properties such as elastic modulus and hardness are determined using nanoscale instrumented indentation. The hardness of the specimen is further determined using a Vickers hardness tester. The specimens before and after the experiments are carefully observed using a confocal microscope to understand the wear characteristics. In addition, the wear volume and wear rate of the specimens are determined based on the confocal microscope data. The results show that the friction coefficients are 0.096-0.100 under 20-40 N normal forces. Furthermore, the wear rates of the diamond reinforced Cr-based coating and the stainless steel ball under 20-40 N normal forces are found to be 12.8 × 10-8 mm3/(Nm)-15.5 × 10-8 mm3/(Nm) and 1.9 × 10-8 mm3/(Nm)-3.9 × 10-8 mm3/(Nm), respectively. However, the effect of the normal force on wear rates is not clearly observed, which may be associated with the flattening of the ball. The results of the study may be useful for the tribological applicability of diamond reinforced Cr-based coating as wear-resistant materials.

A Study on the Coating Fracture in Silicon Nitride Bilayer : I. Effect of Elastic/Plastic Mismatch (질화규소 이층 층상재료에서 코팅층의 파괴에 관한 연구 : I. Elastic/Plastic Mismatch의 영향)

  • 이기성;이승건;김도경
    • Journal of the Korean Ceramic Society
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    • v.34 no.12
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    • pp.1268-1274
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    • 1997
  • Effect of elastic/plastic mismatch on the fracture of Si3N4 coating in Si3N4/Si3N4 -BN bilayer was investigated by Hertzian indentation testing. A different amount of mismatch between two layers was induced by different BN addition in the substrate layer, and Hertizian cracks were induced by using WC ball indenter. As a result, as the elastic/plastic mismatch between coating and substrate layer increased, the coating fracture easily occurred. A bending stress induced by different elastic/plastic mismatch was main reason to cause the fracture of coating.

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Analyses of the Decrease Phenomenon of Fracture Resistance Curve Under Tension-Compression Loading (인장-압축하중 하의 파괴저항곡선의 감소현상 해석)

  • Yun, Byeong-Gon;Seok, Chang-Seong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.2 s.173
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    • pp.378-385
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    • 2000
  • Fracture resistance (J-R) curves, which are used for elastic-plastic fracture mechanics analyses, decreased under tension-compression loading condition. This phenomenon was proved by several former researches, but the causes have not been clear yet. The objective of this paper is to investigate the cause of this phenomenon. On the basis of fracture resistance curve test results, strain hardening hypothesis, stress redistribution hypothesis and crack opening hypothesis were built. In this study, hardness tests, Automated Ball Indentation(ABI) tests, theoretical stress field analyses, and crack opening analyses were performed to prove the hypotheses. From this study, strain-hardening of material, generation of tensile residual stress at crack tip, and crack opening effects are proved as the causes of the decrease hypothesis.

A Study on the Nondestructive Evaluation of Material Properties (비파괴적인 재료물성치 평가에 관한 연구)

  • Kim Hyung-Ick;Kim Jeong-Pyo;Seok Chang-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.130-136
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    • 2005
  • The nondestructive evaluation system consisted of a ball indentation tester and a ultrasonic tester was developed to evaluate material properties. The relations between the parameters from test results using the system and the results of tensile and fracture toughness tests were investigated. The fracture toughness and tensile properties could be determined using the system. Some metallic materials were experimented to predict the fracture toughness and tensile properties and verify the relations between them. The predicted fracture toughness and tensile properties show a good agreement with the results obtained by conventional tests. It is found that the material properties and the material degradation can be evaluated using the nondestructive evaluation system.

The Impact Stresses and Wave Propagation of Laminated Composites

  • Ahn, Kook Chan;Kim, Doo Hwan;Lee, Gwang Seok
    • International Journal of Safety
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    • v.1 no.1
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    • pp.7-12
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    • 2002
  • This paper demonstrates the impact stresses and wave propagation characteristics of glass/epoxy laminates subjected to the low-velocity impact by a steel ball theoretically and experimentally. A plate finite element model in conjunction with experimental contact laws is used for the theoretical investigation. The specimens for statical indentation and impact test are composed of $[0/45/0/-45/0]_28 and [90/45/90/-45/90]_28$ stacking sequences and have clamped-simply supported boundary conditions. Finally, these two results are compared and then the impulsive stress and wave propagation characteristics of this laminated composite are studied.

Fabrication and characterization of graphite nanofiber reinforced aluminum matrix composites (탄소나노섬유 강화 알루미늄 복합재료의 제조 및 특성)

  • Jang J.H.;Oh K.H.;Han K.S.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.35-38
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    • 2004
  • Graphite nanofiber (GNF) and carbon nanotube (CNT) are novel fiber reinforcing materials which have outstanding physical and mechanical properties. Aluminum matrix composites reinforced graphite nanofiber were fabricated by conventional powder metallurgy (PM) method. The composites were prepared through ultrasonication, ball milling, and hot isostatic pressing. A uniform distribution of GNF in aluminum matrix could be obtained. To measure the mechanical properties of GNF-Al composites testings were done in indentation and compression. The compressive strength was enhanced according to reinforcing graphite nanofiber while the hardness was decreased. This study makes the high performance composites for future applications.

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