• Proceedings of the KIEE Conference
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• 1997.07d
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• pp.1427-1429
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• 1997

In this study, piezoelectric transducer were designed and manufactured using PZT-5A which have relatively high electromechanical coefficient. A epoxy is a good material as matching and backing layers. The envelope was reduced 60% as using matching layer and 76% as using matching and backing layer. NDT was successfully carried out for aluminum test pieces. Distance error and resolution of PZT-5A probe were improved as increasing frequency. Envelope was effectively reduced by backing layer but sensitiveness was poor.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.6
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• pp.96-102
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• 2000

The finishing process for dies and molds is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But the research about tooling system is not enough and finishing tool must have high machining efficiency and adaptability of curved surface. So, this study investigated the application of conductive elastic tool which is composed of metal-resin bonded pellet and elastic backing material. The metal-resin bonded pellet is used to finish the surface by conventional mechanical grinding or electro-chemial grinding method. And elastic backing material is used to follow the curved surface. So conductive elastic tool has long lifetime, uniform removal rate and adaptability of curved surface.

• Proceedings of the KWS Conference
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• 2004.05a
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• pp.255-257
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• 2004

This report presents S-N testing results of the butt and T-joint weldment which are produced by single sided welding with cenramic backing material. The specimen is designed in accordance with JISZ 3103 aid the test is peformed by the JSME S002. The nominal and hot spot stress based design S-N curves derived from fatigue tests are compared with the BS design curve. For butt and T-joint, it can be known that the double-sided butt welding process could be replaced by the single sided butt welding.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.9
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• pp.5419-5424
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• 2014

A weld scallop is a small quadrant or half circle type hole installed in the weld line cross area for easy welding operation. Many types of T-bars with a scallop can be welded in a block assembly stage in shipbuilding. The difficulties arise from the fact that scallops are to be filled by build-up welding after welding of the cross line is complete. In this study, a non-scallop block joint welding method was developed using special type CBM (ceramic backing material). The wedge shaped CBM was devised to insert a CBM into just the V groove of weld line cross area without weld scallop. A saw-toothed shape was adopted for easy cutting of the unnecessary part in the CBM fitting process. The applicability of the developed method was verified through welding experiments based on the yard welding conditions.

• Journal of the Korean Society for Heat Treatment
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• v.3 no.2
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• pp.32-36
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• 1990

For the accurate measurements of hardness in a material, it is necessary to have a thorough understanding of the effects of test variables on the accuracy of hardness value. For the rebound hardness test, major test variables are the radius of hammer ball tip, type of backing materials, size and roughness of the specimen. In this study, effects of these variables on Equo-Tip hardness value were investigated. Hardness measurements were carried out using WC balls with various sizes of worn-ot zone. The sample materials chosen for the experiments were commercial standard hardness blocks and SM45C steel bars subjected to either normalization or quench and temper treatments. As backing materials, aluminum, steel and rubber plates were used in all the experiments. Experimental results show that for the accurate measurements of Equo-tip hardness, it is necessary to use the hammer ball with a worn-out zone parameter of less than 0.23, and the recommended minimum thickness and width of the specimen are 25mm and 70mm, respectively. Further for the surface preparation, the specimens need to be polished with an emery paper of No. 400 or finer, and for the backing matrials, it is recommended to use steels or rubbers.

• Journal of Sensor Science and Technology
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• v.27 no.6
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• pp.374-379
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• 2018

The piezocomposite transducer is widely used because it is highly efficient in transforming electric energy into mechanical energy, and its frequency range is broader than that of other types of ultrasound transducers. A general piezocomposite transducer is composed of an acoustic lens, impedance matching layers, piezoelectric materials, and backing layers. When an input voltage is applied to a piezoelectric material as an active material, it generates sound waves while vibrating. At that time, an impedance matching layer helps the sound waves to propagate forward while reducing the impedance mismatch that may occur at the interface between the active material and its front material. The impedance mismatch has a negative effect on the signal of an ultrasound transducer; thus, it is important to design a matching layer to overcome the issue. In this study, an optimized feature of a matching layer with gradient properties is studied. An objective function is defined to minimize both the average and the deviation of the reflection coefficients that are functions of the frequencies. As a result, an improvement in the signal characteristics with respect to the sensitivity and bandwidth is reported.

• Journal of the Korean Society for Nondestructive Testing
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• v.7 no.1
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• pp.18-31
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• 1987

For the purpose of domestic production of ultrasonic transducer, experiments on material selection for backing and matching layer, and electrical impedance matching between transducer and equipment were performed. The characteristics of manufactured transducers with experimental results were analyzed and compared with foreign products. Through the evaluation of the transducers manufactured and the comparision with foreign products, it is confirmed that the transducers manufactured show the good performance characteristics and efficiency.

• Tribology and Lubricants
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• v.34 no.2
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• pp.43-48
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• 2018

This paper presents the thermohydrodynamic analysis of tilting journal pad bearings supporting a power turbine rotor applied to a 250 kW super-critical $CO_2$ cycle. In the analysis, the generalized Reynolds equation and 3D energy equation are solved to predict oil film temperature and the 3D heat conduction equation is solved for pad temperature. The power turbine rotor is supported by two tilting pad bearings consisting of five pads with an oil supply block between the pads. Copper backing pads with higher thermal conductivity compared to steel backing pads are adopted to improve thermal management. The predicted maximum pad temperature is around $55^{\circ}C$ which is approximately $15^{\circ}C$ higher than oil supply temperature. In addition, the predicted minimum film thickness is 50 mm at a rotating speed of 5,000 rpm. These results indicate that there is no issue in the thermal behavior of the bearing. An operation test is performed with a power turbine module consisting of a power turbine, a reduction gear and a generator. Thermocouples are installed at the 75% position from the leading edge of the pad to monitor pad temperature. The power turbine uses compressed air at a temperature of $250^{\circ}C$ in its operation. The steady state pad temperatures measured in the test show good agreement with the predicted temperatures.

• Journal of Biosystems Engineering
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• v.35 no.3
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• pp.189-196
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• 2010

This study was conducted to develop an non-contact ultrasonic transducer for measurement of fruit firmness. The center frequency of non-contact ultrasonic transducer was 500 kHz. As an active element of non-contact ultrasonic transducer, the 1-3 piezoelectric composite material was selected. That material has high piezoelectric properties such as electro-mechanical coupling factor, $k_t$ and piezoelectric voltage constant, $d_{33}$ and also that material has low acoustical impedance which enables to matching the acoustical impedances between piezoelectric material and air. As a front matching material between 1-3 piezoelectric composite material and air, various kinds of paper with different thickness were tested. To control the dead-zone of the fabricated non-contact ultrasonic transducer, the backing material composed of epoxy resin and tungsten powder were made and evaluated. The fabricated non-contact ultrasonic transducer for fruit showed that the cneter frequency, bandwidth and beamwidth were approximately 480 kHz, 30 % and 12 mm, respectively. It was concluded that non-contact measurement of apple firmness would be possible by using the fabricated non-contact ultrasonic transducer.

• Journal of Welding and Joining
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• v.25 no.1
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• pp.37-41
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• 2007

The purpose of this study is to establish the predictive method of angular distortion of the double-sided multi-pass butt weldment achieve it, the behavior of angular distortion in the butt weldment were investigated using comprehensive finite element analyses and experiments. The angular distortion in the multi-pass butt weldment strongly depends on the welding heat input(Q) and the effective bending rigidity of the weld throat. The effective bending rigidity of the first welding pass on the backing side was defined as the function of dimensionless parameter(k) and a bending rigidity of bead-on-plate weldment. Based on the results, the predictive equation for angular distortion of multi-pass butt weldment was proposed and verified by experiments.