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Nonlinear behavior of axially loaded back-to-back built-up cold-formed steel un-lipped channel sections

  • Roy, Krishanu;Ting, Tina Chui Huon;Lau, Hieng Ho;Lim, James B.P.
    • Steel and Composite Structures
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    • v.28 no.2
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    • pp.233-250
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    • 2018
  • Back-to-back built-up cold-formed steel un-lipped channel sections are used in cold-formed steel structures; such as trusses, wall frames and portal frames. In such built-up columns, intermediate fasteners resist the buckling of individual channel-sections. No experimental tests or finite element analyses have been reported in the literature for back-to-back built-up cold-formed steel un-lipped channel sections and specially investigated the effect of screw spacing on axial strength of such columns. The issue is addressed in this paper. The results of 95 finite element analyses are presented covering stub to slender columns. The finite element model is validated against the experimental tests recently conducted by authors for back-to-back built-up cold-formed steel lipped channel sections. The verified finite element model is then used for the purposes of a parametric study to investigate the effect of screw spacing on axial strength of back-to-back built-up cold-formed steel un-lipped channel sections. Results are compared against the built-up lipped channel sections and it is shown that the axial strength of un-lipped built-up sections are 31% lesser on average than the built-up lipped channel sections. It was also found that the American Iron and Steel Institute (AISI) and the Australian and New Zealand Standards were over-conservative by around 15% for built-up columns failed through overall buckling, however AISI and AS/NZS were un-conservative by around 8% for built-up columns mainly failed by local buckling.

Development of New Back-Up Roll for Strip Shape Control (형상제어를 위한 새로운 보강롤의 개발)

  • Lee, Won-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.327-333
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    • 2003
  • Most of shape defects in steel strip are originated from the structure of rolling mill itself. For instance, strip crown occurs when the work roll is deformed by the bending moment induced on roll chocks. To get rids of the shape defects, it is necessary to increase the stiffness of rolling mill. The structure change of back-up roll is one of alternative ways to increase the mill stiffness without facility revamping from 4 high mill to 6 high mill. In this research work, the new back-up roll was developed and can be used in any type of 4 high mill to reduce the strip shape defects. The developed back-up roll consists of sleeve, arbor and phase angle adjusting system for arbor. The circumference of arbor is specially machined to adapt the strip width change during rolling. The experimental cold rolling test was done to prove the effectiveness of newly developed back-up roll. The experimental rolling results show that the new back-up roll has more powerful performance in reducing the shape defects than conventional back-up roll. It was also found that the new back-up roll has higher stability for shape control. In addition to, the only sleeve surface needs to be reground and changed in most cases, so that the maintenance cost can be greatly reduced.

Spin-up, Spring-back Load Analysis of KC-100 Nose Landing Gear using Explicit Finite Element Method (외연적 유한요소법을 이용한 KC-100 전방착륙장치 Spin-up, Spring-back 하중 해석)

  • Park, Ill-Kyung;Kim, Sung-Jun;Ahn, Seok-Min
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.19 no.4
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    • pp.51-57
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    • 2011
  • The spin-up and the spring-back are most severe load cases in the aircraft landing gear design. These load cases are caused by reciprocal action of complex physical phenomenon such as the friction between a tire and ground, inertia of the rotation of a tire and the flexibility of a landing gear structure. Generally, the empirical formula or the theoretical formula is used to calculate the spin-up and spring-back load in the early stage of the development program of the aircraft landing gear. After the materialization of the design of a landing gear, spin-up and spring-back load are acquired by the free drop test. In this study, the spin-up and the spring-back load of the rubber shock absorber type KC-100 nose landing gear are calculated by the explicit finite element analysis. Through this analysis, more accurate and realistic spin-up and spring back loads could be applied to the early phase of the development of the aircraft landing gear.

Testing, simulation and design of back-to-back built-up cold-formed steel unequal angle sections under axial compression

  • Ananthi, G. Beulah Gnana;Roy, Krishanu;Chen, Boshan;Lim, James B.P.
    • Steel and Composite Structures
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    • v.33 no.4
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    • pp.595-614
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    • 2019
  • In cold-formed steel (CFS) structures, such as trusses, transmission towers and portal frames, the use of back-to-back built-up CFS unequal angle sections are becoming increasingly popular. In such an arrangement, intermediate welds or screw fasteners are required at discrete points along the length, preventing the angle sections from buckling independently. Limited research is available in the literature on axial strength of back-to-back built-up CFS unequal angle sections. The issue is addressed herein. This paper presents an experimental investigation on both the welded and screw fastened back-to-back built-up CFS unequal angle sections under axial compression. The load-axial shortening and the load verses lateral displacement behaviour along with the deformed shapes at failure are reported. A nonlinear finite element (FE) model was then developed, which includes material non-linearity, geometric imperfections and modelling of intermediate fasteners. The FE model was validated against the experimental test results, which showed good agreement, both in terms of failure loads and deformed shapes at failure. The validated FE model was then used for the purpose of a parametric study to investigate the effect of different thicknesses, lengths and, yield stresses of steel on axial strength of back-to-back built-up CFS unequal angle sections. Five different thicknesses and seven different lengths (stub to slender columns) with two different yield stresses were investigated in the parametric study. Axial strengths obtained from the experimental tests and FE analyses were used to assess the performance of the current design guidelines as per the Direct Strength Method (DSM); obtained comparisons show that the current DSM is conservative by only 7% on average, while predicting the axial strengths of back-to-back built-up CFS unequal angle sections.

Behaviour and strength of back-to-back built-up cold-formed steel unequal angle sections with intermediate stiffeners under axial compression

  • Gnana Ananthi, G. Beulah;Roy, Krishanu;Lim, James B.P.
    • Steel and Composite Structures
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    • v.42 no.1
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    • pp.1-22
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    • 2022
  • In cold-formed steel (CFS) structures, such as trusses, transmission towers and portal frames, the use of back-to-back built-up CFS unequal angle sections are becoming increasingly popular. In such an arrangement, intermediate welds or screw fasteners are required at discrete points along the length, preventing the angle sections from buckling independently. Limited research is available in the literature on axial strength of back-to-back built-up CFS unequal angle sections. The issue is addressed herein. This paper presents an experimental investigation reported by the authors on back-to-back built-up CFS unequal angle sections with intermediate stiffeners under axial compression. The load-axial shortening behaviour along with the deformed shapes at failure are reported. A nonlinear finite element (FE) model was then developed, which includes material non-linearity, geometric imperfections and modelling of intermediate fasteners. The FE model was validated against the experimental test results, which showed good agreement, both in terms of failure loads and deformed shapes at failure. The validated finite element model was then used for the purpose of a parametric study comprising 96 models to investigate the effect of longer to shorter leg ratios, stiffener provided in the longer leg, thicknesses and lengths on axial strength of back-to-back built-up CFS unequal angle sections. Four different thicknesses and seven different lengths (stub to slender columns) with three overall widths to the overall depth (B/D) ratios were investigated in the parametric study. Axial strengths obtained from the experimental tests and FE analyses were used to assess the performance of the current design guidelines as per the Direct Strength Method (DSM); obtained comparisons show that the current DSM is conservative by only 7% and 5% on average, while predicting the axial strengths of back-to-back built-up CFS unequal angle sections with and without the stiffener, respectively.

Finite element modelling of back-to-back built-up cold-formed stainless-steel lipped channels under axial compression

  • Roy, Krishanu;Lau, Hieng Ho;Lim, James B.P.
    • Steel and Composite Structures
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    • v.33 no.1
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    • pp.37-66
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    • 2019
  • In cold-formed steel structures, such as trusses, wall frames and portal frames, the use of back-to-back built-up cold-formed stainless-steel lipped channels as compression members are becoming increasingly popular. The advantages of using stainless-steel as structural members are corrosion resistance and durability, compared with carbon steel. The AISI/ASCE Standard, SEI/ASCE-8-02 and AS/NZS do not include the design of stainless-steel built-up channels and very few experimental tests or finite element analyses have been reported in the literature for such back-to back cold-formed stainless-steel channels. Current guidance by the American Iron and Steel Institute (AISI) and the Australian and New Zealand (gAS/NZS) standards for built-up carbon steel sections only describe a modified slenderness approach, to consider the spacing of the intermediate fasteners. Thus, this paper presents a numerical investigation on the behavior of back-to-back cold-formed stainless-steel built-up lipped channels. Three different grades of stainless steel i.e., duplex EN1.4462, ferritic EN1.4003 and austenitic EN1.4404 have been considered. Effect of screw spacing on the axial strength of such built-up channels was investigated. As expected, most of the short and intermediate columns failed by either local-global or local-distortional buckling interactions, whereas the long columns, failed by global buckling. All three grades of stainless-steel stub columns failed by local buckling. A comprehensive parametric study was then carried out covering a wide range of slenderness and different cross-sectional geometries to assess the performance of the current design guidelines by AISI and AS/NZS. In total, 647 finite element models were analyzed. From the results of the parametric study, it was found that the AISI & AS/NZS are conservative by around 10 to 20% for cold-formed stainless-steel built-up lipped channels failed through overall buckling, irrespective of the stainless-steel grades. However, the AISI and AS/NZS can be un-conservative by around 6% for all three grades of stainless-steel built-up channels, which failed by local buckling.

Experimental and numerical investigations on axial strength of back-to-back built-up cold-formed steel angle columns

  • Ananthi, G. Beulah Gnana;Roy, Krishanu;Lim, James B.P.
    • Steel and Composite Structures
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    • v.31 no.6
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    • pp.601-615
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    • 2019
  • In cold-formed steel (CFS) structures, such as trusses, wall frames and columns, the use of back-to-back built-up CFS angle sections are becoming increasingly popular. In such an arrangement, intermediate fasteners are required at discrete points along the length, preventing the angle-sections from buckling independently. Limited research is available in the literature on the axial strength of back-to-back built-up CFS angle sections. The issue is addressed herein. This paper presents the results of 16 experimental tests, conducted on back-to-back built-up CFS screw fastened angle sections under axial compression. A nonlinear finite element model is then described, which includes material non-linearity, geometric imperfections and explicit modelling of the intermediate fasteners. The finite element model was validated against the experimental test results. The validated finite element model was then used for the purpose of a parametric study comprising 66 models. The effect of fastener spacing on axial strength was investigated. Four different cross-sections and two different thicknesses were analyzed in the parametric study, varying the slenderness ratio of the built-up columns from 20 to 120. Axial strengths obtained from the experimental tests and finite element analysis were used to assess the performance of the current design guidelines as per the Direct Strength Method (DSM); obtained comparison showed that the DSM is over-conservative by 13% on average. This paper has therefore proposed improved design rules for the DSM and verified their accuracy against the finite element and test results of back-to-back built-up CFS angle sections under axial compression.

Multi-layered neural network-based pressure curve estimation for hydroforming (다층 신경회로망 기법을 이용한 하이드로포밍 공정의 성형압력곡선추정)

  • 현봉섭;김재선;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.607-612
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    • 1992
  • For hydroforming process, determination of back-up fluid pressure in chamber is one of the most essential tasks. In this paper, we present a back-up pressure estimation system which estimates the back-up pressure of hydroforming process utilizing a multi-layered neural network. The neural network learns the nonlinear relation ship between the back-up pressure and the geometric state variables of hydroforming process. The proposed method does not necessitate sophisticated analysis on hydroforming process but some geometric intuition. The experimental results show that the neural network well approximates the nonlinear relationship between the back-up pressure and the geometric state variables of hydroforming process, thus giving the good estimation of back-up pressure vs punch stroke curve.

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Application of digital back-up control system to fossile power plant (화력발전소용 digital back-up control system 적용에 관한 연구)

  • 허성광;박익수;배병환
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.462-465
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    • 1988
  • In this paper, it is described that digital back-up control system is developed and applied to the thermal power boiler control system which consists of many kinds of analog electronic cards. Also, by the installation of this system in ulsan power pllant, it was proven to have excellent capabilities of fault detection and digital back-up control.

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A Study on the Back-up Control of Boiler Controller for a Thermal Power Plant (발전소 보일러 제어기의 back-up 제어에 관한 연구)

  • Kim, J.H.;Cho, Y.J.;Chung, K.K.;Bien, Z.
    • Proceedings of the KIEE Conference
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    • 1987.07a
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    • pp.213-215
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    • 1987
  • As a means of improving the reliability of the analog type controller for the thermal power plant, an efficient method is proposed, which is to place the hardware redundancy, i.e. a back-up controller with fault detecting capability. FTCS is implemented by using multi-processors and it is experimentally verified that the back-up controller takes over the role of the original controller, controlling the faulty loop.

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