• Journal of Applied Reliability
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• v.15 no.4
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• pp.241-247
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• 2015

Purpose : The demand for higher fuel economy vehicles has helped develop fuel-efficient vehicles such as a CVVL called continuous variable valve lift. Existing CVVL has been applying DC type motor to control intake valve, but recently some car parts manufacturers have been developing a BLDC type CVVL motor for improvements of endurance performance. The purpose of this study is to find the potential failure mechanism of the CVVL BLDC moto in early stage of development based on the design properties and design the accelerated life test model. Methods : CVVL BLDC is consist of brushs, coil, magnetic, PCB, bearing and so on. Each component has a latent failure mechanism caused by temperature, humidity, vibration. By analysis result of the failure mechanism, thermal fatigue is the most important factor of a durability of CVVL BLDC motor. So, we designed a new accelerated life test model for guarantee of the CVVL BLDC motor. Results : A crack occurred on via hole in test using the conditions we designed, so we did change the design to avoid this failure. The via hole dimension is changed a little larger, as a result we achieve improvements in reliability of the CVVL BLDC motor. By applying various kinds and extreme level of stresses, we can find the operating limits of products. Conclusion : In thesis, We analyzed the failure mechanism of CVVL BLDC and designed an accelerated life test method to give a guarantee for reliability. Based on the test results, we could improve the reliability of developments by change of design.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.678_679
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• 2009

본 연구에서는 ETC용 소형 BLDC 모터에서 소음, 진동의 원인인 Cogging 현상을 줄이기 위한 목적으로 Core 형상에 따른 Cogging 현상에 대한 연구를 진행하였으며, 이 중, 고정자 Core에 Arc-type 의 sub slot을 적용하여 정격 토크 대비 22.23%에서 4.71%로 코깅 토크를 낮추었다.

• Journal of Electrical Engineering and Technology
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• v.11 no.2
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• pp.377-382
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• 2016

In this paper, influence of vibration on cogging torque and Radial Magnetic Force(RMF) imbalance was investigated in the IPM type BLDC motor. Design of cogging torque reduction and the RMF equilibrium was proceed applied to Design of Experiment(DOE). Vibration test results, the RMF imbalance was confirmed that a significant impact of vibration.

• Proceedings of the KIEE Conference
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• 2015.07a
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• pp.722-723
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• 2015

This paper presents characteristics Analysis of Outer Rotor type BLDC Motor. To reduce the cogging torque and to make the high back EMF constant of the motor, Not only magnetization directions of a permanent magnet are investigated, but also a tooth chamfer of a stator is optimized. The design and analysis results are verified with experimental results.

• The Transactions of the Korean Institute of Power Electronics
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• v.21 no.2
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• pp.134-143
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• 2016

This paper proposes a novel asymmetrical interior permanent magnet (IPM) brushless DC (BLDC) motor structure, which utilizes half-type permanent magnet (PM) configuration and has asymmetrical side gaps (slot next to the PMs) for reducing torque ripples. This structure uses 24% less volume of PMs than conventional IPM BLDC motor with a full set of magnets. The characteristics of the proposed motor are compared with three other half-type IPM BLDC motors through finite elements method (FEM) analysis, and the usefulness of the proposed motor was verified through experimental evaluation on prototypes of the conventional motor and proposed motor under various torque load conditions. This research obtained a high-performance IPM BLDC motor while decreasing manufacturing cost at the same time.

• Journal of Advanced Marine Engineering and Technology
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• v.31 no.8
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• pp.983-989
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• 2007

This paper decribes multi-phase BLDC motor with a minimum torque pulsation among BLDC motor used for electric propulsion system. Multi-phase BLDC motor has characteristic that phase of stator has more than 3-phase. This paper is modeling two type of BLDC motor, one has 3-phase and the other has 7-phase, and it shows simulation of them comparing its characteristics. As a result of simulation, the 7-phase BLDC motor shows better performance in terms of torque pulsation. It is also found that the torque pulsation is reduced further by increasing the number of phase.

• Proceedings of the KIEE Conference
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• 2001.10a
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• pp.104-106
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• 2001

In this paper, it is object of design of high efficiency slotless BLDC motor using film coil. Slotless BLDC motor is able to have high efficiency property and low cogging torque, due to magnetization of stator core have constant contribution by slotless core. But it is difficult to make coil winding of slotless BLDC motor. So we make amateur of slotless BLDC motor using film coil. Film coil is fabricated by drilling, electro-plating and etching of copper/insulator/copper plate. In this paper, after design of slotless BLDC motor for moving axial blower, it is fabricated by NdFeB permanent magnet type rotor and film coil.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.65 no.2
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• pp.279-285
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• 2016

In this paper, a cogging torque of IPM(Interior Permanent Magnet)-type BLDC motor is analyzed by FE program and the optimized notch on the rotor surface is designed to minimize the torque ripple. A differential evolution strategy algorithm and a response surface method are employed to optimize the rotor notch. In order to verify the proposed algorithm, an IPM BLDC motor is used, which is 50 kW, 8 poles, 48 slots and 1200 rpm at the rated speed. Its characteristics of the motor is calculated by FE program and 4 design variables are set on the rotor notch. The initial shape of the notch is like a non-symmetric half-elliptic and it is optimized by the developed algorithm. The cogging torque of the final model is reduced to $1.5[N{\cdot}m]$ from $5.2[N{\cdot}m]$ of the initial, which is about 71 % reduction. Consequently, the proposed algorithm for the cogging torque reduction of IPM-type BLDC motor using the rotor notch design seems to be very useful to a mechanical design for reducing noise and vibration.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.23 no.4
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• pp.62-71
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• 2009

In this paper, we propose a fault diagnosis algorithm for BLDC motors by principle component analysis (PCA) and implement a real-time fault diagnosis system for BLDC motors. To verify the proposed diagnosis algorithm, various faulty data are acquired by Lab VIEW program from experimental system. We extract a fault feature using principle component analysis after preprocessing and then finally the fault diagnosis is performed by Euclidean similarity. Also, we embed the PCA algorithm and k-NN classification algorithm into a digital signal processor. From various experiments, we found that the proposed algorithm can be used as a powerful technique to classify the several fault signals acquired from BLDC motors.

• Proceedings of the KIEE Conference
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• 2002.07b
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• pp.802-804
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• 2002

An analysis of the skeleton type BLDC motor is presented. The single phase skeleton type BLDC motor consists of the stator, rotor with the permanent magnet, and drive circuit with hall sensors that detect the rotor position. The major factors for the initial starting, efficiency, and torque ripples of the skeleton type BLDC motor are the detent groove of the stator and the lead angle of the phase voltage. The performance characteristics according to the angle and height of the detent groove is analyzed. The optimum lead angles of the phase voltage with the torque ripple and motor efficiency is described using the finite element method.