• Title/Summary/Keyword: BLDC stator

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Cogging Torque Analysis of BLDC Motor with the Axial Displacement of Rotor (축방향 변위를 가진 BLDC 전동개의 코깅토크 해석에 관한 연구)

  • Kim, Young-Kyoun;Lee, Jeong-Jong;Nam, Hyuk;Hong, Jung-Pyo;Jin, Young-Woo;Hur, Yoon
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.8
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    • pp.368-372
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    • 2003
  • This paper deals with the cogging torque analysis of a BLDC Motor, which has the axial displacement of its rotor. In order to improve the torque performance of the BLDC motor, Brushless motor is commonly designed to minimize its cogging torque. Therefore, a skewed model is used to reduce the cogging torque. However, even though the rotor or stator is skewed, the cogging torque could be increased by the axial displacement of the rotor, which occurs when the BLDC Motor is manufactured. Therefore, this paper investigates the effect of the axial displacement of the rotor on the cogging torque. In order to investigate the effect, an analysis method, which is 3D-EMCN in combination with 2D-FEM, is proposed to analyze the cogging torque of the BLDC motor with the axial displacement of its rotor, and the result of the analysis is verified by comparison with the experimental result.

Thermal Characteristics of 600 W Brushless DC Motor under Axial Loading Condition (회전축 부하를 고려한 BLDC 모터의 열적 특성에 관한 실험 및 수치 해석적 연구)

  • Kwon, Hwabhin;Lee, Won-Sik;Kim, Gyu-Tak;Park, Heesung
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.12
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    • pp.999-1005
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    • 2016
  • A brushless direct current (BLDC) motor electronically performs rectification without brushes. It therefore does not have the typical mechanical friction contacts between the brushes and commutators. The BLDC motor has the advantages of high speed, low noise, and electronic noise reduction in addition to high durability and reliability. Therefore, it is mainly used in electric vehicles and electric equipment. However, iron loss and copper loss due to long-term use induce temperature increases in the motor, which reduces its performance and life. The temperatures of the stator and permanent magnet are predicted to be $62.3^{\circ}C$ and $32.2^{\circ}C$, respectively. This study shows the enhanced temperature distribution in a 600 W BLDC motor using unsteady and three-dimensional (3D) numerical investigations validated with experimental data.

A study on structure optimization to improve operating characteristic of Spoke Type Motor (Spoke Type Motor의 운전특성 향상을 위한 구조 최적화연구)

  • Han, Kwang-Kyu;Jang, Ki-Bong;Kim, Gyu-Tak
    • Proceedings of the KIEE Conference
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    • 2008.04c
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    • pp.35-37
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    • 2008
  • This paper deals with a design to improve operating characteristic of spoke type BLDC motor. The rotor and stator is redesigned as rounding teeth of stator and pole surface of rotor. Result, cogging torque is reduced greatly. The Finite Element Analysis(FEM) is used to characteristics. The Prototype has been manufacturing to confirmed the validity of the proposed technique.

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A Study on the Design of BLDC Motor Replacing Ferrite Magnet with Rare Earth Magnet (페라이트 자석을 희토류 자식으로 교체한 BLDC 전동기의 설계에 관한 연구)

  • Chung, Tae-Kyung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.4
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    • pp.121-129
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    • 2008
  • This paper deals with the design of BLDC motor replacing ferrite magnet with rare earth magnet. Electric machinery system using ferrite magnet motor is already widespread in large numbers. Electrical appliance makers have a tendency to adhere to existing system using ferrite magnet motors because of redesigning the whole system. This paper designs the rare earth magnet motor untouching the external system dimension and motor outer size. To do the design simply, finite element package is used iteratively To reduce the cogging torque effect and magnetic saturation, stator yoke shape and the groove of the end face of yoke are redesigned.

Fault Diagnosis Based on MCSA for Gearbox of BLDC Motor (MCSA 기반의 BLDC 모터 기어박스의 고장 진단)

  • Shin, Sa-Chul;Kim, Jun-Young;Yang, Chul-Oh;Park, Kyu-Nam;Song, Myung-Hyun
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.2069-2070
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    • 2011
  • In this paper, the fault diagnosis for a gearbox of BLDC motor. The stator of BLDC motor consists of coil winding so it is easy to cool down and it also has a high reliability. In addition, it doesn't have a brush so it is less trouble and good in maintenance. Coupling with the motor which is the power sources, the gear has a high power transfer efficiency and various rotation speed. The gear gets a high driving force through deceleration. Thus it has been widely used. The gearbox fault detection area has not attracted much attention from electrical engineering community. A few papers describe gearbox fault based on vibration. Gearbox fault is diagnosed through FFT analysis of current and voltage. Fault characteristic frequency side band detected by calculating fault frequency. A threshold value is suggested by comparing normal peak value with fault peak value using detected fault characteristic frequency side band. Experimental results demonstrate that motor current and voltage signal analysis are viable tools in detecting these gear faults. Lower side band(LSB) is bigger than upper side band(USB) in current FFT. LSB and USB are similar in voltage FFT. Finally, fault diagnosis system that can easily detect flaws is developted for gearbox of BLDC motor.

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Simplified Impedance Modeling and Analysis for Inter-Turn Fault of IPM-type BLDC motor

  • Kim, Byeong-Woo;Kim, Kyung-Tae;Hur, Jin
    • Journal of Power Electronics
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    • v.12 no.1
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    • pp.10-18
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    • 2012
  • This paper proposes a finite element method (FEM)-based model of an interior permanent magnet (IPM)-type BLDC motor having stator inter-turn faults. We also propose impedance modeling of the magnetic characteristics. By integrating the developed model with a current-controlled voltage source inverter (CCVSI) model, the distributed characteristics of an inter-turn fault operated by a six-switch inverter are investigated considering speed control. Moreover, this paper presents the flux density distribution and torque characteristics for analyzing the inter-turn fault of an IPM-type BLDC motor. Additionally, fault impedance is required to calculate the circulating current that causes magnetic distortion. Thus, this paper proposes a method for estimating the circulating current taking into account the voltage at the shorted turn and the rotating speed. The analysis data were verified experimentally.

Novel Iron Loss Modeling of the BLDC Motor for Fuel Pump by Considering Non Sinusoidal Distributed Magnetic Flux Density Effect in Stator Core (BLDC 전동기 고정자 코어의 비정현적인 자속밀도 분포특성를 고려하기 위한 철손 모델링에 대한 연구)

  • Ikram, Junaid;Junaid, Qudsia;Hwang, Kyu-Yun;Kwon, Byung-Il
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.758_759
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    • 2009
  • In the design and analysis of electric machines the precise calculation of iron loss has incredible significance. It is tough to foresee iron losses precisely in machines due to distribution of non sinusoidal flux density. It is necessary to approximate the iron losses for the precise computation of efficiency. This paper presents a novel approach for the prediction of iron losses of the brushless dc (BLDC) motors by considering the effects of minor hysteresis loops in the simplified model. The novel iron loss model results are compared with the simplified model and with finite element method (FEM).

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Design of current estimator for reducing of current ripple in BLDC motor (BLDC 전동기의 전류맥동 보상을 위한 전류추정기 설계)

  • Kim, Myung-Dong;Oh, Tae-Seok;Kim, Il-Hwan
    • Proceedings of the KIEE Conference
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    • 2006.10c
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    • pp.339-341
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    • 2006
  • This paper presents a new method on controller design of brushless dc motors. In such drives the current ripples are generated by motor inductance in stator windings and the back EMF. To suppress the current ripples the current controller is generally used. To minimize the size and the cost of the drives it is desirable to control motors without the current controller and the current sensing circuits. To estimate the motor current it is modeled by a neural network that is configured as an output-error dynamic system. The identified model is essentially a one step ahead prediction structure in which fast inputs and outputs are used to calculate the current output. Using the model, effective estimator to compensate the effects of disturbance has been designed. The effectiveness of the proposed current estimator is verified through experiments.

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A Method of Torque Ripple Reduction using Commutation Time Control in BLDC Motor (전환시간 제어를 통한 BLDC전동기의 토크리플 저감 방법)

  • Her, Nam-Euk;Oh, Tae-Seok;Kim, Il-Hwan
    • Proceedings of the KIEE Conference
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    • 2006.10c
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    • pp.342-344
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    • 2006
  • This paper present a method of current control for torque ripple reduction in brushless dc motor which have a trapezoid back EMF. In such drives the current ripples are generated by motor inductance in stator windings and the back EMF. The ripples suppression techniques that are practically effective in high speed as well as in low speed regions are rarely found. The proposed method here is based on a strategy that the commutation intervals of the incoming ang the outgoing phases can be equalized by a proper PWM control.

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A Study on the Cogging Torque Reduction in a Novel Axial Flux Permanent Magnet BLDC Motor (축방향 자속형 영구자석 BLDC 전동기의 코깅 토크 저감에 관한 연구)

  • Jo, Won-Young;Lee, In-Jae;Koo, Dae-Hyun;Chun, Yon-Do;Cho, Yun-Hyun
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.9
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    • pp.437-442
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    • 2006
  • Cogging torque, the primary ripple component in the torque generated by permanent magnet (PM) motors, is due to the slotting on the stator or rotor. This article shows the reduction of cogging torque in a novel axial flux permanent magnet (AFPM) motor through the various design schemes. 3D finite element method is used for the exact magnetic field analysis. The effects of slot shapes and skewing of slot on the cogging torque and the average torque have been investigated in detail.