• The Transactions of The Korean Institute of Electrical Engineers
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• v.56 no.6
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• pp.1039-1046
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• 2007

This paper presents the analysis for power consumption, mechanical vibration and acoustic noise characteristics of the Coreless and Slotless Brushless DC motor in Digital Lightening Processor(DLP) Motor with the Air-Dynamic Bearing. The Coreless BLDC motor has not the stator yoke as well as the stator slot to remove the unbalance force by the interaction between the stator yoke and Air-Dynamic Bearing clearance. The assembling tolerance and the processing error make the air-gap difference between the magnet and the stator yoke .which occurs the unbalanced electro-magnetic force in the Slotless BLDC motor. It imposes the air-dynamic bearing on the disturbance force and makes the Air-Dynamic Bearing vibrated and noised. Also, The attractive force between the magnet and the silicon steel stator yoke increases the power consumption. In this paper, the power consumption, mechanical vibration and acoustic noise of the Coreless BLDC motor and the Slotless BLDC motor with the silicon steel stator yoke are simulated, analyzed, and tested using the manufactured proto-type motors with Air-Dynamic bearing. The simulated and tested results present that the Coreless BLDC motor without the silicon steel stator yoke has the lower mechanical vibration and noise ,and lower power consumption than the Slotless BLDC motor with the silicon steel stator yoke in Digital Lightening Processor Motor with Air-Dynamic Bearing.

• The Transactions of the Korean Institute of Power Electronics
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• v.14 no.3
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• pp.197-203
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• 2009

This paper presents a novel method to diagnose magnetization faults produced during magnetization process using stator coils of a brushless dc motor with concentrated windings. It is demonstrated that the stator coil magnetization faults can cause a drop of energy efficiency of the brushless dc motor through computer simulations using a magnetization fault model and efficiency test using compressors. The proposed method diagnoses the stator coil magnetization faults by using an inverter during the brushless dc motor driving test after the magnetization process is completed. An experimental study on the brushless dc motor for compressor shows that the stator coil magnetization faults can be detected with high sensitivity.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.65 no.11
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• pp.1894-1899
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• 2016

In this paper, because the position sensor represents the important factor in BLDC (Brushless DC) motor drives, BLDC motor is necessary that the three Hall-sensors evenly be distributed around the stator circumference in case of the 3 phase motor. The Hall-sensor is set up in this motor to detect the main flux from the rotor. So the output signal from Hall-sensor is used to drive IGBT to control the stator winding current. However, in case of breakdown Hall sensor, we research that the estimation algorithm of Hall sensor signal to detect rotor position and for the speed feedback signals with BLDC motor whose six stator and two rotor designed. In addition, this paper presents a sensorless speed control of BLDC Motor using terminal voltage of the one phase. Rotor position information is extracted by indirectly sensing the back EMF from only one of the three terminal voltages for a three-phase BLDC motor.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.29 no.5
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• pp.41-49
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• 2015

In this paper, we studied an optimal design and efficiency improvement of the BLCD motor used in home electronic appliance. The number of stator slots is chosen depending on the rotor poles, phase number, and the winding configuration. In general, a fractional slots/pole design is preferred to minimize cogging torque. To reduce the winding resistance, we reduced the coil length and we improved the coil space factor. We proposed three types of stator slot shape design for the optimal BLDC motor design. One of them, U-type slot shape is a best optimal design, it proved by the simulated and tested. Optimal design of essential parameters aiming at high winding factor are presented to create for a high-quality system implementation. Design analysis is verified by testing and building a prototype motor.

• Journal of the Korean Society of Industry Convergence
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• v.17 no.3
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• pp.113-121
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• 2014

This paper presents a optimization design of 10[W] single phase BLDC motor applied Notch shape. Cogging Torque causes noise, vibration and torque ripple so notched stator is proposed in this paper. Firstly, a single phase BLDC motor needs applying aymmetric air-gap shape because this type motor cannot help having dead-point which is zero torque position. However, using asymmetric air-gap structure causes cogging torque increase. Therefore, this paper proposes the notch shape structure. Notch shape structure has some advantages; low cost, easy to apply. There are 4 optimal factors selected in optimization process, which are position and size of notches. Through building a prototype, the result of FE analysis and the experimental measurement value are compared each other and then vailidity and utility of simulation will be verified.

• The Transactions of the Korean Institute of Power Electronics
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• v.12 no.4
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• pp.277-284
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• 2007

This paper describes independent phase BLDC motor with a maximum torque among BLDC motor used for electric propulsion system Independent phase BLDC motor has characteristic that phases of stator we independent electrically. This paper is modeling two type of 3 phases BLDC motors, one has Y-connection type and the other has independent type, and it shows simulation of them, compares its characteristics. As a result of simulation, phase voltage of independent 3 phase BLDC motor is higher than Y-connection three phase BLDC motor. When the stator resistance and inductance are stable, high phase voltage causes an increase in maximum phase current and an increases in it serially causes an increase of maximum torque. It is also found that the current pulsation of independent phase BLDC motor was decreased by controlling phase current of independent BLDC motor.

• Proceedings of the KIEE Conference
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• 1998.07a
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• pp.116-118
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• 1998

This paper describes a basic structure, analysis of characteristics and test method for high speed axial-gap BLDC motor. The newly designed axial-gap BLDC motor has 2-stator disks with 3-rotor disks and is easy to increase power capacity by increasing the numbers of stator/rotor disks. For high speed operating, the rotor is composed of light and strong strength material and has several separated magnets to reduce stress concentraction by centrifugal force.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.5
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• pp.97-102
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• 2018

Combat vehicles require high levels of maneuverability, firepower, armor, and operability. A high-performance power system is required for optimal maneuverability. The fuel pump which supplies fuel stably is very important to achieve this. The fuel pump consists of a pump part, a motor part, and a control part. It is equipped with a BLDC motor. Numerous failures of the fuel pump occurred during vehicle operation when exposed to vibration, shock, and high temperature. The cause of failure was confirmed to be stator slip of the BLDC motor. Stator slip is a consequence of the interference loss between the stator and the housing of the motor part in an high temperature environment. The failure of the fuel pump was solved through size control of the motor housing and the stator. We performed vibration testing at high temperature for verification. This study contributes to improving the reliability of combat vehicles.

• Proceedings of the KSME Conference
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• 2007.05b
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• pp.2518-2523
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• 2007

In this paper, thermo-flow characteristics of an outer-rotor type of a BLDC motor are numerically analyzed using three-dimensional turbulence modeling. In an advance design of BLDC motor, cooling blades and holes are preferred for the enhanced cooling performances. Rotating the blades and holes generates axial air flow passing through stator slots, which cools down stator by forced convection. For the present study, a new design of the BLDC motor has been developed and major design parameters such as the arrangement of cooling holes, the area of cooling holes, and cooling blades and the cooling blade angle, are analyzed for the enhanced convective heat transfer rate. It is found that the convective heat transfer rate of the new BLDC motor model is increased by about 8.1%, compared to that of the reference model.

• Journal of Electrical Engineering and Technology
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• v.12 no.5
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• pp.1842-1850
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• 2017

Reducing the noise and vibration of the BLDC motors is very essential for some special applications. In this paper, a new structural design is introduced to increase the natural frequencies of the stator in BLDC motors as increasing the natural frequencies can reduce the severe effects of the structural resonances, including high levels of noise and vibration. The design is based on placing a single hole on definite regions at the stator cross sectional area (each region contains one tooth and its upper parts in the stator yoke) in an optimum way by which the natural frequencies at different modes are shifted to the higher values. The optimum diameter and locations for the holes are extracted by the Response Surface Methodology (RSM) and the modal analyses in the iterative process are done by Finite Element Method (FEM). Moreover, the motor performance by the optimum stator structure is analyzed by FEM and compared with the prototype motor. Preventing the stator magnetic saturation and the motor cogging torque enhancement are the two constraints of the optimization problem. The optimal structural design method is applied experimentally and the validity of the design method is confirmed by the simulated and experimental results.