• Title/Summary/Keyword: Axial compressor

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Design Optimization of Axial Flow Compressor Blades with Three-Dimensional N avier-Stokes Solver

  • Lee, Sang-Yun;Kim, Kwang-Yong
    • Journal of Mechanical Science and Technology
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    • v.14 no.9
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    • pp.1005-1012
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    • 2000
  • Numerical optimization techniques combined with a three-dimensional thin-layer Navier-Stokes solver are presented to find an optimum shape of a stator blade in an axial compressor through calculations of single stage rotor-stator flow. Governing differential equations are discretized using an explicit finite difference method and solved by a multi-stage Runge-Kutta scheme. Baldwin-Lomax model is chosen to describe turbulence. A spatially-varying time-step and an implicit residual smoothing are used to accelerate convergence. A steady mixing approach is used to pass information between stator and rotor blades. For numerical optimization, searching direction is found by the steepest decent and conjugate direction methods, and the golden section method is used to determine optimum moving distance along the searching direction. The object of present optimization is to maximize efficiency. An optimum stacking line is found to design a custom-tailored 3-dimensional blade for maximum efficiency with the other parameters fixed.

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Design of Two Stage Axial Compressor of a Turbo Shaft Engine for Helicopters (헬리콥터용 터보샤프트엔진 2단 축류압축기 개량설계)

  • Kim, Jin-Han;Kim, Chun-Taek;Lee, Dae-Sung
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.183-190
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    • 1998
  • This paper introduces the part of efforts to develop a derivative type turbo-shaft engine from an existing baseline engine for multi-purpose helicopters targeting at 4000kg of take-off weight for 10-12 passengers. As a first step in meeting the development goal of increasing the output power to 840hp from 720hp with minimum modification, two stage axial compressor was redesigned to obtain the higher pressure ratio by removing the inlet guide vane and increasing the chord length. As a result, two stage axial compressors were designed to have the flow rate of 3.04 kg/s, the pressure ratio of 2.01 and the adiabatic efficiency of $85\%$. Its performance tests were carried out and verification of test results and redesign are under progress. Aerodynamic and structural analyses of the preliminary design are mainly described in this paper.

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Development of Low Pressure Axial Compressor Performance Test Rig (1단 저압 축류압축기 성능시험리그 개발)

  • Yang, Jae-Jun;Bang, Jeong-Suk;Rhee, Byung-Ho;Park, Tae-Choon;Kang, Young-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.977-980
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    • 2011
  • In this paper, explain to development of low pressure axial compressor performance test rig in KARI. Performance test rig consist of a entrance section, rotor, stator, shaft, rig housing, bearing housing and exit section. Test rig design structural optimization to rotor dynamics analysis of the simplified rotor-shaft assembly and flow analysis of entrance/exit section.

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Effect of Surface Roughness on Performance of Axial Compressor Blade (축류압축기 블레이드의 표면조도가 성능에 미치는 영향)

  • Samad, Abdus;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.3 s.42
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    • pp.9-16
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    • 2007
  • Deterioration of surface of turbomachinery blades occurs in course of time due to many factors and hence reduces the performance of the machine. In this paper, the effects of surface roughness of transonic axial compressor blade on performance are studied considering a reference blade and a shape distorted (optimized) blade. Optimal blade is designed considering sweep and lean. Baldwin-Lomax turbulence model is used for flow field analysis and Cebeci-Smith roughness model is formulated for roughness modeling. It is found that, as the surface roughness increases, adiabatic efficiency, total temperature ratio and total pressure ratio decrease while Mach number increases. Performance deterioration is more severe in case of distorted blade as compared to reference blade.

Optimal Design for Stacking Line of Rotor Blade in a Single-Stage Transonic Axial Compressor (단단 천음속 축류압축기 동익의 Stacking Line 설계 최적화)

  • Jang Choon-Man;Abdus Samad;Kim Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.9 no.3 s.36
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    • pp.7-13
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    • 2006
  • Shape optimization of a rotor blade in a single-stage transonic axial compressor has been performed using a response surface method and three-dimensional Navier-Stokes analysis. Two shape variables of the rotor blade, which are used to define a blade skew, are introduced to increase an adiabatic efficiency. Throughout the shape optimization of a rotor blade, the adiabatic efficiency is increased to about 2.2 percent compared to that of the reference shape of the stator. The increase in efficiency for the optimal shape of the rotor is due to the pressure enhancement, which is mainly caused by moving the separation position on the suction surface of rotor blade to the downstream direction.

Evaluation of Efficiency by Applying Different Optimization Method for Axial Compressor (최적화 방법에 따른 축류압축기의 효율평가)

  • Jang, Choon-Man;Abdus, Samad;Kim, Kwang-Yong
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.543-544
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    • 2006
  • Shape optimization of a transonic axial compressor rotor operating at the design flow condition has been performed using three-dimensional Navier-Stokes analysis and three different surrogate models: i.e.., Response Surface Method(RSM), Kriging Method, and Radial Basis Function(RBF). Three design variables of blade sweep, lean and skew are introduced to optimize the three-dimensional stacking line of the rotor blade. The object function of the shape optimization is selected as an adiabatic efficiency. Throughout the shape optimization of the rotor blade, the adiabatic efficiency is increased for the three different surrogate models. Detailed flow characteristics at the optimal blade shape obtained by different optimization method are drawn and discussed.

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A Study on Performance Characteristics of an Axial Compressor with the Casing Groove (케이싱 그루브가 존재하는 축류압축기의 성능특성 연구)

  • Choi, Kwang-Jin;Kim, Jin-Hyuk;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.2
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    • pp.24-29
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    • 2010
  • This paper presents a study on the performance of NASA Rotor 37 with the casing grooves based on three-dimensional numerical analysis. Reynolds-averaged Navier-Stokes equations are solved on a hexahedral grid with the shear stress transport model as a turbulence closure model. The governing equations are discretized by a finite volume method. The validation of the numerical results is performed through experimental data for the total pressure ratio and the adiabatic efficiency. The investigation for an axial compressor with a smooth casing and the casing grooves is carried out to compare the performance parameters, for example, surge margin and efficiency, etc. The surge margin is improved in the case of the casing grooves while remarkable improvement of the efficiency is not produced. The result shows that the casing groove is beneficial to expand the operating range of NASA Rotor 37.

Shape Optimization of Swept, Leaned, and Skewed Blades in a Transonic Axial Compressor for Enhancing Rotor Efficiency (효율 향상을 위한 축류 압축기 동익의 스윕, 린, 스큐각의 형상 최적화)

  • Jang, Choon-Man;Samad, Abdus;Kim, Kwang-Yong
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.525-532
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    • 2005
  • Shape optimization of a transonic axial compressor rotor operating at the design flow condition has been performed using response surface method and three-dimensional Navier-Stokes analysis. Three design variables of blade sweep. lean and skew are introduced to optimize the three-dimensional stacking line of the rotor blade. The object function of the shape optimization is selected as an adiabatic efficiency. Throughout the shape optimization of the rotor. the adiabatic efficiency is increased by reducing the tub comer and tip losses. Separation line due to the interference between a passage shock and surface boundary layer on the blade suction surface is moved downstream for the optimized blade compared to the reference one.

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Effects of shrouded cavity on loss in axial compressor cascade (압축기 슈라우드 캐비티에 기인한 손실 해석)

  • Lee, Jae Seok;Kim, Jin Hee;Kim, Tongbeum;Song, Seung Jin
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.427-433
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    • 2004
  • The effects of flow interaction between mainstream and shrouded cavity leakage flow in an axial-flow compressor on aerodynamic losses are experimentally and numerically examined. A fraction of mainstream is Ingested in the downstream cavity and travelled in the shrouded cavity along the direction opposite to the mainstream. This leakage flow is caused by adverse pressure gradient along the blade passage. Then it is entrained through the upstream cavity near mid-pitch and interacts with the mainstream. As a result, the convection flow angle with respect to the blade chord is reduced i.e. underturning This underturned flow results in an increase in size of secondary flow formed near the suction side of the blade as well as its magnitude. Consequently, this causes pronounced increase in overall aerodynamic losses compared to the blading without shrouded cavity, leading to $9\%$ decrease in pressure rise through the single stage of the stators.

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Numerical Study on Reverse Flow Charcteristics in an Axial Compressor Cascade (축류압축기 익렬에서의 역류 유동 특성에 대한 수치적 연구)

  • Sohn, Chang-Hyun;Longley, John Peter
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.5
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    • pp.615-622
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    • 2000
  • Numerical simulation is performed with Denton's code to get pressure loss coefficients in wide range of reverse flow incidence(from -90 degree to +85 degree) for an axial compressor cascade. As a results, it is found that the pressure loss coefficient is increased with incidence and there exist critical incidence which corresponds to the maximum pressure loss coefficient. Pressure loss coefficient with bigger incidence than its critical value is decreased. The effect of increasing incidence in a cascade extremely reduce the mass flow rate by the large flow separation region. Consequently this effect reduce the portion of dynamic pressure in the total pressure loss and beyond the critical incidence the pressure loss coefficient decrease.