• Title/Summary/Keyword: Axial Thrust

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Design of Magnetic Bearings for 200 HP Class Turbo Blower (200 마력급 터보 블로워 적용을 위한 자기베어링 설계)

  • Park, Cheol Hoon;Yoon, Tae Gwang;Park, Jun Young
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.6
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    • pp.12-18
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    • 2015
  • Recently, the development trend of turbomachinery is high capacity and high efficiency. Most of turbomachinery in the market are adopting ball bearings or air foil bearings. However, ball bearings have a limit for high speed product over $2.0{\times}10^6DN$(product of the inner diameter of the bearing in mm (D) and the maximum speed in rpm (N)). Air foil bearings have a limit for high axial load for high power products over 200~300 HP(horse power). Magnetic bearing is one of the solutions to overcome the limits of high speed and high axial load. Because magnetic bearings have no friction between the rotor and the bearings, they can reduce the load of the motor and make it possible to increase the rotating speed up to $5.0{\times}10^6DN$. Moreover, they can have high axial load capacity, because the axial load capacity of magnetic bearing depends on the capacity of the designed electromagnet. In this study, the radial and thrust magnetic bearings are designed to be applied to the 200 HP class turbo blower, and their performance was evaluated by the experiment. Based on the tests up to 26,400 rpm and 21,000 rpm under the no-load and load condition, respectively, it was verified that the magnetic bearings are stably support the rotor of the turbo blower.

Aerodynamic Design and Performance Prediction of Highly-Loaded 1 Stage Axial Compressor (고부하 1단 축류형 압축기 공력 설계 및 성능 예측)

  • Kang, Young-Seok;Park, Tae-Choon;Yang, Soo-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.101-104
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    • 2010
  • Recently, needs for UAVs and small aircraft and small turbo jet or turbo fan engines for these air-crafts are increasing. Size and weight are the two main restrictions in small air-crafts such as UAV or VLJ propulsion system applications. Therefore, high power density is required in small size and designers come up with unconventional solutions in the design of small aero gas turbine engines. One of the solutions is the usage of highly loaded axial compressors. This paper introduces an aerodynamic design method of a highly loaded axial compressor and its review process. Numerical simulation has been carried out to assess the aerodynamic performance of the compressor.

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A performance study and conceptual design on the ramp tabs of the thrust vector control (추력방향제어장치인 램 탭의 개념설계 및 성능 연구)

  • Kim, Kyoung-Rean;Ko, Jae-Myoung;Park, Soon-Jong;Park, Jong-Ho
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3068-3073
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    • 2007
  • Aerodynamic forces and moments have been used to control rocket propelled vehicles. If control is required at very low speed, Those systems only provide a limited capability because aerodynamic control force is proportional to the air density and low dynamic pressure. But thrust vector control(TVC) can overcome the disadvantages. TVC is the method which generates the side force and roll moment by controlling exhausted gas directly in a rocket nozzle. TVC is classified by mechanical and fluid dynamic methods. Mechanical methods can change the flow direction by several objects installed in a rocket nozzle exhaust such as tapered ramp tabs and jet vane. Fluid dynamic methods control the flight direction with the injection of secondary gaseous flows into the rocket nozzle. The tapered ramp tabs of mechanical methods are used in this paper. They installed at the rear in the rocket nozzle could be freely moved along axial and radial direction on the mounting ring to provide the mass flow rate which is injected from the rocket nozzle. In this paper, the conceptual design and the performance study on the tapered ramp tabs of the thurst vector control has been carried out using the supersonic cold flow system and shadow graph. Numerical simulation was also performed to study flow characteristics and interactions between ramp tabs. This paper provides to analyze the location of normal shock wave and distribution of surface pressure on the region enclosed by the tapered ramp tabs.

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Study on Combustion Characteristics of Unielement Thrust Chambers with Various Injectors (다종의 동축 스월형 단일 분사기 연소 특성에 관한 실험적 연구)

  • Seonghyeon Seo;Lee, Kwang-Jin;Han, Yeoung-Min;Kim, Seung-Han;Kim, Jong-Gyu;Moon, Il-Yoon;Seol, Woo-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.2
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    • pp.85-94
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    • 2004
  • Experimental study on combustion characteristics of double swirl coaxial injectors has been conducted for the assessment of critical injector design parameters. A reusable, unielement thrust chamber has been fabricated with a water-cooled copper nozzle. Two principal design parameters. a swirl angle and a recess length, have been investigated through hot firing tests for the understanding of their effects on high pressure combustion. Clearly, both parameters considerably affect the combustion efficiency, dynamics and hydraulic characteristics of an injector. Internal mixing of propellants in a recess region increases combustion efficiency along with the increase of a pressure drop required for flowing the same amount of mass flow rates. It is concluded that pressure buildup due to flame can be released by the increase of LOx flow axial momentum or the reduction of a recess length. Dynamic pressure measurements of the thrust chamber show varied dynamic behaviors depending on injector configurations.

An study on the ramp tabs for thurst vector control symmetrically installed at the supersonic nozzle exit (초음속 노즐 출구에 대칭적으로 설치한 추력방향제어장치인 램프 탭의 연구)

  • Kim, Kyoung-Rean;Ko, Jae-Myoung;Park, Jong-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.6
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    • pp.32-37
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    • 2007
  • Aerodynamic forces and moments have been used to control rocket propelled vehicles. If control is required at very low speed, Those systems only provide a limited capability because aerodynamic control force is proportional to the air density and low dynamic pressure. But thrust vector control(TVC) can overcome the disadvantages. TVC is the method which generates the side force and roll moment by controlling exhausted gas directly in a rocket nozzle. TVC is classified by mechanical and fluid dynamic methods. Mechanical methods can change the flow direction by several objects installed in a rocket nozzle exhaust such as tapered ramp tabs and jet vane. Fluid dynamic methods control the flight direction with the injection of secondary gaseous flows into the rocket nozzle. The tapered ramp tabs of mechanical methods are used in this paper. They installed at the rear in the rocket nozzle could be freely moved along axial and radial direction on the mounting ring to provide the mass flow rate which is injected from the rocket nozzle. In this paper, the conceptual design and the study on the tapered ramp tabs of the thurst vector control has been carried out using the supersonic cold flow system and schlieren system. This paper provides the thrust spoilage, three directional forces and moments and distribution of surface pressure on the region enclosed by the tapered ramp tabs.

Performance Predictions of Gas Foil Thrust Bearings with Turbulent Flow (난류 유동을 갖는 가스 포일 스러스트 베어링의 성능 예측)

  • Mun, Jin Hyeok;Kim, TaeHo
    • Tribology and Lubricants
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    • v.35 no.5
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    • pp.300-309
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    • 2019
  • Gas foil thrust bearings (GFTBs) support axial loads in oil-free, high speed rotating machinery using air or gas as a lubricant. Due to the inherent low viscosity of the lubricant, GFTBs often have super-laminar flows in the film region at operating conditions with high Reynolds numbers. This paper develops a mathematical model of a GFTB with turbulent flows and validates the model predictions against those from the literature. The pressure distribution, film thickness distribution, load carrying capacity, and power loss are predicted for both laminar and turbulent flow models and compared with each other. Predictions for an air lubricant show that the GFTB has high Reynolds numbers at the leading edge where the film thickness is large and relatively low Reynolds numbers at the trailing edge. The predicted load capacity and power loss for the turbulent flow model show little difference from those for the laminar flow model even at the highest speed of 100 krpm, because the Reynolds numbers are smaller than the critical Reynolds number. On the other hand, refrigerant (R-134a) lubricant, which has a higher density than air, had significant differences due to high Reynolds numbers in the film region, in particular, near the leading and outer edges. The predicted load capacity and power loss for the turbulent flow model are 2.1 and 2.3 times larger, respectively, than those for the laminar flow model, thus implying that the turbulent flow greatly affects the performance of the GFTB.

Study on Performance Analyses on Coaxial Co-rotating Rotors of e-VTOL Aircraft for Urban Air Mobility (도심 항공 교통을 위한 전기동력 수직 이착륙기의 동축 동회전 로터의 성능해석 연구)

  • Lee, Yu-Been;Park, Jae-Sang
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.12
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    • pp.1011-1018
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    • 2021
  • This numerical study conducts the modeling and the hover performance analyses of coaxial co-rotating rotor(or stacked rotor), using a rotorcraft comprehensive analysis code, CAMRAD II. The important design parameters such as the index angle and axial spacing for the coaxial co-rotating rotor are varied in this simulation study. The coaxial co-rotating rotor is trimmed using the torque value of the upper rotor of the previous coaxial counter-rotating rotor or the total thrust value of the previous coaxial counter-rotating rotor in hover. The maximum increases in the rotor thrust is 1.84% for the index angle of -10° when using the torque trim approach. In addition, the maximum decreases in the rotor power is 4.53% for the index angle of 20° with the thrust trim method. Thus, the present study shows that the hover performance of the coaxial co-rotating rotor for e-VTOL aircraft can be changed by the index angle.

Testing and Modification of an Axial Flow Irrigation Pump manufactured in Vietnam

  • V.M.Salokhe;Khanh, Vu-Tuan
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.247-256
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    • 1996
  • The performance of a commonly used, inclined shaft, axial flow pump manufactured in Vietnam was evaluated . The pump tested had a 37 cm diameter thrust impeller and 40 cm outlet diameter. This pump was initially evaluated to establish the base performance curves for three total static heads of 1.45 m, 1.75m and 2.15 m at a constant recommended speed of 980 rpm. In the field survey, brass sleeve , impeller and lubricating system. These parts of the pump were modified and then it was tested again at the same test conditions used for the original one. Maximum efficiency of the original pump varied from 56.11% to 53.15% , and that of the modified pump from 57.63% to 54.52% when the total static head varied from 1.45 m to 2.15m . At these total static heads, the discharge, the total head and the power input varied from 387 to 347l/s, 4.25 to 4.60m and 28.72 to 29.38kW, respectively, for the original pump and from 388 to 346l/s , 4.29 to 4.63 m and 28.23 to 28.91 kw, respectivel , for the modified pump. The efficiency of the pump after modification increased by more than 1.5% and the power input decreased by 1.7%.

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Design and Evaluation of an Ultra Precision Rotary Table for Freeform Machine Tools (자유곡면가공기용 초정밀 회전테이블의 설계 및 평가)

  • Hwang, Joo-Ho;Park, Chun-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.7
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    • pp.94-100
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    • 2010
  • This paper describes the design and evaluation procedure of an ultra-precision rotary table for freeform generating machined tools. Design of the thrust and journal hydrostatic bearings and experimental evaluation of the table were performed. To get the compact size and less lost motion direct drive servomotor with ultra precision encoder. From the considered design, following performance were confirmed by experiment. The total stiffness of the prototype rotary table was 483.6 $N/{\mu}m$ and 97.6 $N/{\mu}m$ for axial and radial direction, respectively. Rotational accuracy of the table was investigated by capacitive sensor and reversal measurement technique, and 0.10 ${\mu}m$ radial direction and 0.05 ${\mu}m$ axial direction of the rotational accuracy were confirmed. The micro resolution of the table was also investigated with displacement of capacitive sensor, and $0.5/10000^{\circ}$ of micro resolution was confirmed. Index accuracy of the table was evaluated by the autocollimator and polygon mirror, and the $\pm0.39$ arcsec accuracy and $\pm0.16$ arcsec repeatability of the table were confirmed. Those are under the general requirements of ultra precision rotary tables for freeform generating machined tools.

The Numerical Analysis of the Aeroacoustic Characteristics for the Coaxial Rotor in Hovering Condition (동축반전 로터의 제자리 비행 공력소음 특성에 관한 수치 해석적 연구)

  • So, Seo-Bin;Lee, Kyung-Tae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.8
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    • pp.699-708
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    • 2021
  • In this paper, the aerodynamic and aeroacoustic characteristics that vary depending on the rotation axial distance between the upper and lower rotor, which is one of the design parameters of the coaxial rotor, is analyzed in the hovering condition using the computational fluid dynamics. Aerodynamic analysis using the Reynolds Averaged Navier Stokes equation and the aeroacoustic analysis using the Ffowcs Williams ans Hawkings equation is performed and the results were compared. The upper and lower rotor of the coaxial rotor have different phase angle which changes periodically by rotation and have unsteady characteristics. As the distance between the upper and lower rotors increased, the aerodynamic efficiency of the thrust and the torque was increased as the flow interaction decreased. In the aeroacoustic viewpoint, the noise characteristics radiated in the direction of the rotational plane showed little effect by axis spacing. In the vertical downward direction of the axis increased, the SPL maintains its size as the frequency increases, which affects the increase in the OASPL. As the axial distance of the coaxial rotor increased, the noise characteristics of a coaxial rotor were similar with the single rotor and the SPL decreased significantly.