• Title/Summary/Keyword: Automotive part

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Studies on the Cooling Performance of Front End Module for Pedestrian Protection (보행자 보호용 프론트 엔드 모듈(FEM)의 냉각성능에 관한 연구)

  • Shin, Yoon-Hyuk;Kim, Sung-Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.6
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    • pp.67-72
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    • 2012
  • Novel Front End Module(FEM) with improved pedestrian protection is very important to reduce the severity of pedestrian injury. The FEM needs to have enough space from hood to absorb the energy from any pedestrian collision. In this study, the cooling performance of the FEM to cool the engine was investigated under 25% height reduction. The results indicated that the cooling performance analysis was about 86% level compared to that of the conventional FEM. Also, good qualitative agreement between CFD predictions and experimental measurements was found. This FEM needs the cooling performance enhancement for changed air flow path at the frontal part of vehicle. Therefore, we showed an improved performance using air guide setup and shape modification under the high load condition.

Structural Durability Analysis due to Hole Configuration Variation of Bike Disc Brake (자전거 디스크 브레이크 구멍 형상 변화에 따른 구조적 내구성 해석)

  • Han, Moonsik;Cho, Jaeung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.5
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    • pp.44-49
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    • 2014
  • As expansion and contraction of bike disk brake are happened continuously by temperature at repeated urgent braking. In this study, 3 kinds of model are designed according to configurations of holes and thermal durabilities on bike disk brake are investigated by comparing 3 models through temperature and thermal analyses. Maximum thermal stress happened at the disk contacted with pad and the connection part fixing disk rotor. Instead of initial state, the temperature is uniformly distributed at transient state. As the area of hole at disk rotor face becomes wider, thermal stress becomes lower at the initial state. On the other hand, in case the number of holes increases, thermal stress becomes lower at the elapsed time of 100 seconds. The thermal durability of bike disk brake can be improved by applying this study result with configurations of holes.

Development of Automotive Dash Panel Parts Using Warm Drawing of Magnesium Alloy AZ31B (마그네슘 합금 AZ31B 판재를 활용한 활용한 차체 Dash Panel 온간 성형 부품 개발)

  • Park, D.H.;Yun, J.J.;Tak, Y.H.;Lee, C.W.
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.248-255
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    • 2015
  • The warm drawing of magnesium alloy AZ31B sheet is affected by temperature because tensile elongation is changed due to the elevated temperature. In the current study, the effect of temperature was investigated for an automotive dash panel part by both experimental and FE analysis. Tensile tests were performed to obtain mechanical properties for various temperatures. AZ31B alloy sheet shows increased total elongation with increasing deformation temperature in the range of 200 to 300℃. The heating channel inserted into the die was used to regulate and to obtain an optimal temperature. A temperature controller was constructed to reduce temperature variation. Warm drawing of magnesium alloy AZ31B was performed to produce the desired shape of the lightweight automotive dash panel. The simulated results showed good agreement with the experimental results.

Addendum Surface Modeling in Draw Die Design for Stamping Automotive Panels (자동차 프레스 패널 성형을 위한 드로 금형의 어덴덤 곡면 모델링)

  • Chung, Yunchan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.6
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    • pp.1018-1024
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    • 2013
  • In the process of draw die design for stamping automotive press panels, the addendum surfaces generated in metal forming simulation software cannot be used in downstream processes such as machining and making draw dies because simulation tools use simple discrete models for the surface geometry. The downstream processes require more precise and continuous geometric models such as NURBS surfaces. Generally, automotive die engineers manually regenerate the addendum surface geometry using the discrete model. This paper presents an automated geometric modeling process for generating addendum surfaces using draft surface models. The design parameters of the section curve for the addendum surfaces are extracted automatically from the draft geometry. Using the extracted design parameters, smooth addendum surfaces are generated automatically as NURBS surfaces. The generated surfaces are $G^1$ continuous with the part surface and the binder surface, and can be used in downstream processes.

EXPERIMENTAL STUDY ON HOMOGENEOUS CHARGE COMPRESSION IGNITION ENGINE OPERATION WITH EXHAUST GAS RECIRCULATION

  • Choi, G.H.;Han, S.B.;Dibble, R.W.
    • International Journal of Automotive Technology
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    • v.5 no.3
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    • pp.195-200
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    • 2004
  • This paper is concerned with the Homogeneous Charge Compression Ignition (HCCI) engine as a new concept in engines and a power source for future automotive applications. Essentially a combination of spark ignition and compression ignition engines, the HCCI engine exhibits low NOx and Particulate Matter (PM) emissions as well as high efficiency under part load. The objective of this research is to determine the effects of Exhaust Gas Recirculation (EGR) rate on the combustion processes of HCCI. For this purpose, a 4-cylinder, compression ignition engine was converted into a HCCI engine, and a heating device was installed to raise the temperature of the intake air and also to make it more consistent. In addition, a pressure sensor was inserted into each of the cylinders to investigate the differences in characteristics among the cylinders.

Upgrading in Global Value Chains: the Cases of High, Mid and Low Technology Sectors in Thailand

  • Intarakumnerd, Patarapong
    • Asian Journal of Innovation and Policy
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    • v.6 no.3
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    • pp.332-353
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    • 2017
  • This paper highlights how Thailand upgrades its positions in global value chains in high-tech, mid-tech and low-tech industries represented by electronics, automotive and frozen seafood, respectively. In the electronics industry, there are not many capable firms in the upstream segment like semiconductors. Nevertheless, transnational corporations in segment like hard disk drive began to invest in process R&D and collaborate more with local suppliers, universities and public research institutes in human resource and technological development. In the automotive industry, several Japanese car manufacturers such as Toyota, Honda, Nissan, and Isuzu set up R&D/Technical centres in Thailand since 2000s. This prompted Japanese and local part suppliers to also invest more in engineering, design and development activities. Some local universities offer as well engineering programmes specifically targeting the automotive industry. In the frozen seafood industry, several Thai firms have developed new ready-to-eat products, own brands and international distribution networks. They started to become transnational corporations investing in both developing and developed countries.

Development of a Low-Cost Steering System Simulator

  • Lee, You-Yub;Joe, Yong-Goo;Oh, Jae-Eung;Hahn, Chang-Su;Shin, Ki-hong
    • Journal of Mechanical Science and Technology
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    • v.17 no.9
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    • pp.1261-1267
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    • 2003
  • The Steering system is the most important system for a vehicle, in terms of safety and driving feel. But in many cases, experiments to improve the steering feel using a real vehicle are very difficult in the aspects of repeatability, safety and money. Repeatability in testing steering systems is very important because the steering feel for a driver varies according to the environmental conditions. In addition to that, steering tests using vehicle are so dangerous that the driver might not concentrate on the tests. In this paper, a new steering system simulator using the front part of a steering and suspension system is described. This simulator allows cheap, safe, and repeatable testing of the steering system compared with the real vehicle test.

Study on Development of Automotive Door Trim Rail including Texturing Skin (텍스쳐링 스킨을 포함하는 자동차 도어트림 레일의 개발에 관한 연구)

  • Lee, Eun-Jong;Kim, Key-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.28-34
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    • 2013
  • For the senses of beauty and texture, internal components of small passenger cars are manufactured by texturing plastic with drawplate but those of deluxe passenger cars are manufactured by bonding pre-embossed skin to the surface of drawplate. As the pre-embossed skin is bonded at high temperature and pressure, the pattern of skin is distorted. The corner part is hardened and its dimension tolerance is changed by resulting in the increase with its defective rate. This study provides the method to design and manufacture the door trim track by vacuuming the non-patterned skin to upper-side drawplate which forms the pattern of descending skin. It is pressed to the plastic product with hot-press method and the damage of bossed-pattern is prevented. Valuation in this study has been done by analyzing, designing and experimenting method.

A Study on Friction Force Reduction of Moving Parts of Engine Generator for Range Extended Electric Vehicle (RE-EV용 엔진 발전기의 구동 부품의 마찰력 저감에 관한 연구)

  • Rha, Wan Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.4
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    • pp.160-164
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    • 2014
  • Recently, there has been an active study about friction force of moving parts for automotive. This study is development and evaluation of oil pockets for journal bearing and tappet valve for range extended electric vehicle. Specially, oil pockets are effect on friction force depend on pitch, size, depth. In this study, fine oil pocket was formed using by etched texturing on the journal bearing and tappet valve. And oil pocket analyzed by SEM and friction force test was carried out by tensile tester. Finally, in this study, it was suggested by round and plane part which journal besring and tappet valve.

Usability Test Analysis on Integrated Automotive Cockpit Module System (자동차 전장 통합 모듈 시스템에서의 사용성 평가)

  • 홍성만;박범
    • Proceedings of the Safety Management and Science Conference
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    • 2003.11a
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    • pp.237-245
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    • 2003
  • More and more many people show a keen interest in the ergonomics application car. One of the recent trends of cockpit development is to integrate fore part of whole cockpit and compartment. The goal of this study is to develop and Analysis of User's Convenience a cockpit prototype based on the design guide of cockpit integration module. The process of this study has been followed analyzing development trend of next generation Automotive cockpit, extracting the design factor needed to making integration module and laying down the design guide of cockpit integration module. Finally, this study is indicate an instance that evaluation of utilization with Integrated Automotive Cockpit Module System.

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