• 대한기계학회논문집A
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• 제36권9호
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• pp.1003-1008
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• 2012

실시간 차량동역학 해석을 위해서는 효율적인 차량 모델이 필요하게 된다. 효율성을 높이기 위해 집중질량모델로 가정하면 현가장치의 특성을 고려하기 어렵게 되며, 현가장치의 특성을 모두 고려한 다물체동역학 모델에서는 효율성이 떨어진다. 그러므로 본 논문에서는 다물체동역학 모델링을 사용하되 해석의 효율성을 저하시키는 현가장치의 각종 요소들의 효과는 기구정역학 실험으로 추출된 특성그래프로 대체함으로써 효율성도 기하고자 시도하였다. $6{\times}6$ 차량을 차체와 휠로 구성된 차량으로 모델을 정의하였고, 다물체동역학 모델인 ADAMS 결과와 비교하여 실험적 모델의 유용성을 검증하였다. 그리고 검증된 실험적 차량모델을 RT-LAB을 활용한 실시간 시뮬레이션 환경에 삽입하여, 실시간성 시뮬레이션의 가능성을 검증하였다.

• 소성∙가공
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• 제32권1호
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• pp.12-19
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• 2023

The armature core is a part responsible for the skeleton of the steering wheel. Currently, in the case of commercial trucks, the main parts of the parts are manufactured separately and then the product is produced through welding. In the case of this production method, quality and cost problems of the welded parts occur, and an integrated armature core made of magnesium alloy is used in passenger vehicles. However, in the case of commercial trucks, there is no application case and research is insufficient. Therefore, this study aims to develop an all-in-one armature core that simultaneously applies a magnesium alloy material and a die casting method to reduce the weight and improve the quality of the existing steel armature core. The product was modeled based on the shape of a commercial product, and finite element analysis (FEA) was performed through Ls-dyna, a general-purpose analysis program. Through digital image correlation (DIC) and uniaxial tensile test, the accurate physical properties of the material were obtained and applied to the analysis. A total of four types of compression were applied by changing the angle and ground contact area of the product according to the actual reliability test conditions. analysis was carried out. As a result of FEA, it was confirmed that damage occurred in the spoke area, and spoke thickness (t_spoke), base thickness (t_base), and rim and spoke connection (R) were designated as design variables, and the total weight and maximum equivalent stress occurring in the armature core We specify an objective function that simultaneously minimizes . A prediction function was derived using the sequential response surface method to identify design variables that minimized the objective function, and it was confirmed that it was improved by 22%.

• 한국융합학회논문지
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• 제7권1호
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• pp.177-182
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• 2016

중공업과 군사목적으로 사용되는 궤도차량은 고중량의 차체를 버티기 위해 차체에서 전달되는 하중으로 기동륜을 감싸고 있는 링크는 큰 힘을 받게 되는데, 이 발생된 힘은 궤도전체의 내구성 저하를 야기하게 된다. 본 논문에서는 3가지의 상용화된 궤도 패드의 형상들을 가진 모델들을 설계하고, 내구성 저하로 발생될 수 있는 궤도패드의 마모와 링크의 파손을 효과적으로 줄일 수 있는 모델을 고안하였다. 또한 본 연구 결과를 궤도차량 설계에 접목함으로써, 파손방지와 내구성향상을 위한 안전설계에 기여할 수 있으며, 패드 형상의 디자인적인 요소를 융합기술에 접목하여 그 미적인 감각을 나타낼 수 있다.

• 한국자동차공학회논문집
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• 제22권4호
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• pp.72-81
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• 2014

In this study, we perform the optimization of trailing arm bush in a vehicle rear suspension to improve the ride and handling performance. A design problem was formulated considering 2 objective functions and 7 constraints related to vehicle ride and handling performance. PIAnO, one of the PIDO (Process Integration and Design Optimization) tool, was used to automate analysis procedures and perform a design optimization. In order to assess relation between performances and design variables, we perform the DOE (Design of Experiments). To find the optimal solution, we used Progressive quadratic response surface method (PQRSM), one of the design optimization techniques equipped in PIAnO. As an optimization result, we got an optimal solution and could improve lateral force steer off-center by 43.0% while decreasing brake compliance at wheel center by 8.1%.

• 한국산업융합학회 논문집
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• 제23권1호
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• pp.25-32
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• 2020

Generally, high-temperature, high-pressure, high-priced sintering equipment is used for diamond sintering, and conductivity is a problem for improving the surface modification of the sintered body. In this study, to improve the efficiency of diamond sintering, we identified a new process and material that can be sintered at low temperature, and attempted to develop a composite thin film that can be discharged by doping boron gas to improve the surface modification of the sintered body. Sintered bodies were sintered by mixing Si and two diamonds in different particle sizes based on CIP molding and HIP molding. In CVD deposition, CVD was performed using WC-Co cemented carbide using CH₄ and H₂ gas, and the specimen was made conductive using boron gas. According to the experimental results of the sintered body, as the Si content is increased, the Vickers hardness decreases drastically, and the values of tensile strength, Young's modulus and fracture toughness greatly increase. Conductive CVD deposited diamond was boron deposited and discharged. As the amount of boron added increased, the strength of diamond peaks decreased and crystallinity improved. In addition, considering the release processability, tool life and adhesion of the deposition surface according to the amount of boron added, the appropriate amount of boron can be confirmed. Therefore, by solving the method of low temperature sintering and conductivity problem, the possibility of solving the existing sintering and deposition problem is presented.

• 한국가스학회지
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• 제21권2호
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• pp.26-31
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• 2017

이 논문은 디젤 자동차의 터보차저 시스템에 관련된 고장사례를 연구하기 위한 것이목적이다. 첫 번째 사례는 터보차저를 분해하여 확인한 결과 터보 휠의 파손으로 터빈이 손상되어 작동되지 않음으로 배기관 구멍이 막혀 가속이 되지 않는 것을 확인하였다. 터보차저 장착차량의 경우 높은 회전수에서는 엔진을 바로 정지시키게 되면 고온에 의한 터보의 고착현상이 발생될 수 있으므로 공회전 상태를 충분히 유지한 다음 시동을 끄도록 한다. 두 번째 사례는 터보차저를 작동시키는 VGT 액튜에이터의 로드가 고착되어 가속불량 현상이 발생된 것으로 확인되었다. 세 번째 사례는 알터네이터(Alternator) 저항과 인터쿨로 팬 릴레이 커넥터 오조립으로 인해 주행 중 출력부족 현상이 발생한 것을 확인하였다. 따라서, 터보차저 시스템의 철저한 관리를 통해 고장이 발생하지 않도록 하여야 한다.

• 한국자동차공학회논문집
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• 제8권2호
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• pp.120-128
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• 2000

At the initial design stage of a new vehicle, the chassis layout has the most important influence on the overall vehicle performance. Most chassis designers have achieved the target performances by trial and error method as well as individual knowhow. Accordingly, a general procedure for determining the optimum location of suspension hard points with respect to the kinematic characteristics needs to be developed. In this paper, a method to optimize the toe angle in the double wishbone type front suspension of the four-wheel-drive vehicle is presented using the design of experiment, multibody dynamic simulation, and optimum design program. The handling performances of two full vehicle models having the initial and optimized toe angle are compared through the single lane change simulation. The sensitive design variables with respect to the kinematic characteristics are selected through the experimental design sensitivity analysis using the perturbation method. An object function is defined in terms of the toe angle among those kinematic characteristics. By the design of experiment and regression analysis, the regression model function of toe angle is obtained. The design variables which make the toe angle optimized ae extracted using the optimum design program DOT. The single lane change simulation and test of the full vehicle model are carried out to survey the handling performances of vehicle with toe angle optimized. The results of the single lane change simulation show that the optimized vehicle has the more improved understeer tendency than the initial vehicle.

• Composites Research
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• 제21권1호
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• pp.40-45
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• 2008

자동차용 유압브레이크 고무호스 어셈블리 제품은 자동차에 장착되어 실제로 사용 중에 가압, 굽힘, 비틀림, 열하중 등의 복합적인 스트레스를 받는다. 고무호스의 재질은 EPDM(ethylene-propylene diene monomer)고무와 PVA(polyvinyl acetate)섬유 보강층 그리고 중간고무로 NR(natural rubber)고무가 사용되고 있다. 고무호스 어셈블리 제품의 내구성과 파괴 메커니즘을 조사하기 위해 굽힘과 비틀림의 반복하중 사이클 수가 10만, 20만, 30만, 40만, 최종파열 사이클 수까지 되도록 시험하였다. 유압브레이크 고무호스의 초기크랙 발생을 알아보기 위해 제품 시험편을 다이아몬드 휠커터를 이용하여 수직 절단하여 폴리싱한 후 광학현미경과 주사형 전자현미경(SEM)으로 단면을 관찰하였다. 40만 사이클의 피로하중을 받은 시험편을 보면 외면고무와 PVA섬유 사이의 계면을 따라 길이 1mm의 층간분리가 일어났으며, 이러한 손상은 외면고무의 표피층으로 균열을 진전시켜 고무호스를 최종적으로 찢어지게 하는 것이다.

• Tribology and Lubricants
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• 제27권5호
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• pp.269-274
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• 2011

The purpose of this paper is to study and analyze the improvement method for the failure examples including the vehicle brake system in actual field. It was verified that the indicator plate of pad wear scratched the brake disk because of wearing after displacement of non- identification parts pad. The caliper of other vehicle was installed with brake system verified the phenomenon produced groove in center point because of one side wear when the pad was not fully contacted with the rub disk by other action surface pressure and pad action condition. It verified that the crack phenomenon fatigue was produced by brake thermal deformation because of decreasing the thickness by grinding to modify the non-uniformed wear of brake disk. It verified that the friction sound was produced by the friction phenomenon because of non-uniformed contact of lining and an alien substance with inner of the drum and lining braking by crack phenomenon with brake drum surface.

• 한국정밀공학회지
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• 제20권5호
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• pp.204-209
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• 2003

An elastomeric bushing is a device used in automotive suspension systems to reduce the load transmitted from the wheel to the frame of the vehicle. A bushing is an elastomeric hollow cylinder which is bonded to a solid steel shaft at its inner surface and a steel sleeve at its outer surface. The relation between the load applied to the shaft or sleeve and the relative deformation of elastomeric bushing is nonlinear and exhibits features of viscoelasticity. A load-displacement relation for elastomeric bushing is important for dynamic numerical simulations. A boundary value problem for the bushing response leads to the load-displacement relation which requires complex calculations. Therefore, by modifying the constitutive equation fur a nonlinear viscoelastic incompressible material developed by Lianis, the data fur the elastomeric bushing material was obtained and this data was used to derive the new load-displacement relation for radial response of the bushing. After the load relaxation function for the bushing is obtained from the step displacement control test, Pipkin-Rogers model was developed, Solutions were allowed fur comparison between the results of Modified Lianis model and those of the proposed model. It is shown that the proposed Pipkin-Rogers model is in very good agreement with Modified Lianis model.