• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.11
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• pp.96-102
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• 2019

Reverse engineering involves duplicating a physical part by measuring and analyzing its physical dimensions, features, and material properties. By combining reverse engineering with three-dimensional (3D) printing, engineers can simply fabricate and evaluate functional prototypes. This design methodology has been attracting increasing interest with the advent of the Fourth Industrial Revolution. In the present study, we apply reverse engineering and 3D printing technologies to evaluate a fabricated automotive inner ring prototype. Through 3D printing, inner rings of various densities were prepared. Their physical dimensions were measured with a 3D scanning system. Of our interest was the effect of inner ring density on the physical dimensions of the fabricated prototype. We compared the design dimensions and physical dimensions of the fabricated prototypes. The results revealed that even the 20% density of inner ring was effective for 3D printing in terms of satisfying the design requirements.

• Journal of the korean Society of Automotive Engineers
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• v.6 no.1
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• pp.56-62
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• 1984

Various automotive and machine parts are having the shape of circular ring and the study and the verification of its dynamic characteristics can be the important basis of quality control and improvement of performance of inner and outer race of ball and roller radial bearing, ring gear, seal, etc. In this study, three separate sets of governing equations on the flexural vibration of circular ring were formulated each considering the effects of viscous damping, rotatory inertia and shear deformation, and three frequency formulas were derived. Numerical values of frequencies of circular and rectangular cross section ring were tabulated and compared with experimental value. Some important parameters were found in the ring vibration characteristics.

• Transactions of Materials Processing
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• v.27 no.3
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• pp.165-170
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• 2018

In order to increase the lifetimes of cold forging dies, insert rings are generally used. In this study, an insert ring and shrunk ring of the flange upsetting die were designed for the cold forging of an automotive wheel nut. The Stress distribution occurring in the die during forging was simulated using a commercial finite element analyzing program. The effects of the fitting interference and inclined angle of the insert ring on the compressive stress of the die inside were also investigated. The simulated data were compared with the real lifetimes of the forging dies. The maximum compressive stress acting on the edge of a forging die should have the most influence on die lifetime, an idea which could help develop the die design with the longest lifetime. The design of the most optimal forging die with the longest lifetime is made possible by analyzing the maximum inner pressure and principal stress between the shrunk ring and insert ring.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.8
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• pp.3650-3655
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• 2013

A state purpose to produce fine blanking die gets to be the maximum size of share surface the study considered that change a size of share area. the clearance affecting most greatly size of share surface fixing as 1% of material thickness and while change share speed, A distance change from share line to V-ring center, A change of V-ring angle. it designed. Each test specimen taken from the share surface size analysis of the V-ring distance of 2mm, the outer $45^{\circ}$ / inner$30^{\circ}$ if the, Shear speed was found that the area of the entire cross section is largest the 6.4m/min.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.12
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• pp.145-151
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• 2001

The dimensional accuracy of the cold forged part is depended on the elastic characteristics of the die. To increase the stiffness of the prestressed die, the first stress ring of the tungsten carbide alloy (WC) is considered. For the design, Lame's equation is used. Diameter ratios and interferences have been determinated by maximum inner pressure without yielding of materials. The design of the prestressed die has been compared with the conventional one. For the comparison, the FE-analysis using ANSYS has been performed. The results indicate that the prestressed die with the high stiffness can be obtained by the using the high stiffness material as the first stress ring.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.3
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• pp.241-249
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• 2017

A powerlock is used to transmit torque between two shafts, to protect important equipment from overloads, and to compensate for the misalignment of assembled shafts. In this study, the effect of the shapes of the inner rings, bolt-fastening force, and friction on power transmission performance of powerlocks is investigated. Finite element analysis and experiments were conducted for two cases, and the analysis results were validated. Analyses were carried out for inner rings of various shapes and for various values of bolt-fastening force and friction coefficient. The main factors that affect the torque transmission performance were investigated based on the analysis results.

• International Journal of Automotive Technology
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• v.8 no.6
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• pp.799-806
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• 2007

One method for improving the torque capacity of the CVT is to use a split-powered CVT(SPCVT) to reduce the power transmitted into a continuously variable unit(CVU). A variable bridge SPCVT with two planetary gear units(PGUs), which are composed of a sun gear, a ring gear, and carrier and planetary gears, can minimize the power to the CVU. However, a SPCVT with a conventional CVT should possess a dual mode, which would allow the conventional CVT to be used at high speeds and an additional gear train to be used at low speeds. The inner-spherical CVU(ISCVU) with an inner and outer spherical contact mechanism developed in this study can cover the range from low to high speeds. The rated power and the overall speed ratios were 100 kW and $0.09{\sim}0.36$, respectively. Power efficiency was numerically calculated to be over 90% over the speed ratio range of $0.1{\sim}0.29$. The maximum shear stress at the two contact areas of the rotor pairs, the minimum life and the overall size were estimated to be 700 MPa, 276 kh and $350{\times}350{\times}400mm^3$, respectively. This study shows that an ISCVU and a variable bridge type PGU can realize the SPCVT with a single mode for a vehicle.

• Transactions of the Korean Society of Automotive Engineers
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• v.8 no.6
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• pp.230-237
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• 2000

The wheel bearing in vehicles has been improved to unit module by joining a bearing to a hub in order to achieve weight reduction and easy assembly. Currently, the contact force between a raceway and balls of a bearing is applied as the external force in order to analyse the structure of the unit type bearings. In this paper, simplified boundary conditions are discussed for structure analysis of wheel bearing unit. From the procedure, the contact conditions of balls and race in wheel bearing unit are considered as equivalent non-linear spring elements. The end node of a spring element is constrained in displacement. And the external force of boundary conditions is applied at the contact point between tire and road. For the evaluation of this analysis, its results for the force of spring elements are compared with contact forces of calculated results. and also maximum equivalent stresses of analysis are compared with results of test at the flange of inner ring. The analysis results with proposed boundary conditions are more accurate than results from analysis which is generally used.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2012.10a
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• pp.388-393
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• 2012

Vibration condition monitoring at low rotational speeds is still a challenge. Acoustic emission (AE) is the most used technique when dealing with low speed bearings. At low rotational speeds, the energy induced from surface contact between raceway and rolling elements is very weak and sometimes buried by interference frequencies. This kind of issue is difficult to solve using vibration monitoring. Therefore some researchers utilize artificial damage on inner race or outer race to simplify the case. This paper presents vibration signal analysis of low speed slewing bearings running at a low rotational speed of 15 rpm. The natural damage data from industrial practice is used. The fault frequencies of bearings are difficult to identify using a power spectrum. Therefore the relatively improved method of empirical mode decomposition (EMD), ensemble EMD (EEMD) is employed. The result is can detect the fault frequencies when the FFT fail to do it.

• Transactions of the Korean Society of Automotive Engineers
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• v.15 no.4
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• pp.10-16
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• 2007

A rubber seal for wheel bearing which has been mainly applied to car wheel supporting device is required to have both high sealing performance and drag torque. Because of severe operational conditions like infiltration of mud or splashed water, the importance of rubber seal which is aimed for leakage prevention of grease and effective blocking of foreign substances has been increasing continuously. The sealing performance of this seal depends on several factors such as materials of seal, friction conditions of contact regions and geometry of seals and so on. We have focused on the effects of geometric characteristics such as the angle of main lip, interference between lip edge and inner metallic ring. In this study, the optimization of geometric variables was performed using the finite element analysis. For the sake of finite element analysis, uniaxial tensile tests were conducted and several constants for Mooney-Rivlin's equation were obtained. According to the results of this study, mock-up bearing was made. To verify this study, drag torque and mud spray test were preformed.