• Title/Summary/Keyword: Automotive Drive Plate

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Application of Press Quenching Technology to Automotive Drive Plate (프레스 퀜칭에 의한 자동차 드라이브 플레이트 제조에 관한 연구)

  • Jeong, W.C.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.588-594
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    • 2011
  • A new manufacturing process is presented for automotive drive plate using a boron-containing carbon steel sheet, which is hot-formed and press quenched. Particular attention was given to the capability of the process in minimizing dimensional change.

A Study on the Analysis of Design Parameters for Development of LSD (다판 클러치방식 차동제한장치 개발을 위한 설계인자 분석에 관한 연구)

  • Shin, Young-Ho;Lee, Dong-Won;Shin, Chun-Se
    • Journal of the Korean Society of Safety
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    • v.25 no.3
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    • pp.15-21
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    • 2010
  • A differential case equipped with LSD(limited slip differential) has several advantages over a normal type for rear wheel drive vehicles. Specially, the torque distribution can be done between left and right drive wheel in the state of limited slip differential. Also although LSD types are very various according to operating type, medium and torque distribution, a multi-clutch type is generally applied to rear wheel drive vehicles. So, this study presents the analysis of design parameters for development of a friction plate for multi-clutch type LSD using vehicle road test, the simulation of analytical model and the development of vehicle dynamics model by a benchmark product. According to this investigation, the design parameters which are pre-load of coil spring, friction plate and contact area quantity, friction coefficient and TBR(torque bias ratio) for a friction plate are derived from experiment and simulation and consequently, vehicle dynamics model has been constructed for the development of friction plate for multi-clutch type LSD.

A Study on the Swash Plate Behavior of Variable Displacement Compressor for Automotive Air Conditioning System (차량용 가변용량 압축기의 사판 거동에 관한 연구)

  • Lee, Tae-Jin;Lee, Geon-Ho
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1335-1340
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    • 2004
  • Due to the distinct advantages of comfort, drive ability and fuel economy standard, the variable displacement swash plate type compressor which can control the compressor displacement by increasing or reducing the swash plate angle has been developed for automotive air-conditioning system. That can be obtained constant temperature of car room on the variation cooling capacities or engine speeds. This paper was carried out the analysis of swash plate behavior to obtain the forces and moments applied to the swash plate and to get the variable controlability on the variation of compressor speeds and swash plate chamber pressures. The results of simuation agree very well with the experimental data.

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Contactless Suspension and Propulsion of Glass Panels by Electrostatic Forces

  • Jeon, Jong-Up;Park, Kyu-Yeol;Higuchi, Toshiro
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.950-955
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    • 2004
  • In the manufacture of liquid crystal display devices, there is a strong demand for contactless glass plate handling devices that can manipulate a glass plate without contaminating or damaging it. To fulfill this requirement, an electrostatic transportation device for glass plates is proposed. This device can directly drive a glass plate and simultaneously provide contactless suspension by electrostatic forces. To accomplish these two functions, a feedback control strategy and the operational principle of an electrostatic induction motor are utilized. The stator possesses electrodes which exert electrostatic forces on the glass plate and are divided into a part responsible for suspension and one for transportation. To accomplish dynamic stability and a relatively fast suspension initiation time, the structure of the electrode for suspension possesses many boundaries over which potential differences are formed. In this paper, an electrode pattern suitable for the suspension of glass plates is described, followed by the structure of the transportation device and its operational principle. Experimental results show that the glass plate has been transported with a speed of approximately 25.6 mm/s while being suspended stably at a gap length of 0.3 mm.

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A Study of Noise Improvement of variable displascement swash plate type compressor with internal control valve (내부제어밸브를 가진 가변 사판식 압축기의 소음개선에 관한 연구)

  • Han, Gyu-Suk;Rho, Gyoung-Deok;Kong, Moon-Seong
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.165-168
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    • 2006
  • Due to the distinct advantages of comfort, drive ability and fuel economy standard, the variable displacement swash plate type compressor which can control the compressor displacement by increasing of reducing the swash plate angle has developed for automotive air-conditioning system. That can be obtained constant temperature of car room on the variation cooling capacities of engine speeds. In this paper we investigated the improvement of internally controlled variable displacement swash plate compressor on noise.

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A Development of the Simulation Program for Launching Performance of a Passenger Car equipped Continuously Variable Transmission (무단변속기 장착차량의 발진성능 해석을 위한 시뮬레이션 프로그램의 개발)

  • 김정윤;이장무;여인욱
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.7
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    • pp.157-166
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    • 1999
  • This paper describes the launching characteristics of a passenger car using a Push-Belt type Continuously Variable Transmission(CVT) which equipped a wet type multi-plate clutch asa starting device and a solid flywheel with a torsional damper for a torsional coupling device. To reduce the torsional vibration of the drive-line , some torsional coupling devices were used for the passenger car equipped CVT having the clutch as a starting device especially . In this study, we developed the computer simulation program to investigate the launching characteristics of a passenger car equipped CVT using the mathematical models of this system. For the mathematical models of the vehicle, the CVT, the we type multi-plate clutch and the torsional damper, we obtained the specification and the necessary data through the reverse engineering of those. For the verification of our analysis, we performed the test of prototype car with different throttle positions at road and dynamometer. The launching characteristics of a passenger car considered here an acceleration performance and an ascending performance.

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Finite Element Analysis for Optimizing the Initial Thickness of an Under-drive Brake Piston used in a Automatic Transmission (자동변속기용 언더 드라이브 브레이크 피스톤의 두께 최적화를 위한 유한요소해석)

  • Lee, J.S.;Yoon, J.H.;Lee, J.H.;Kim, S.H.;Hong, E.C.
    • Transactions of Materials Processing
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    • v.23 no.2
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    • pp.95-102
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    • 2014
  • The under-drive brake piston is an important component in automotive transmissions. It changes the velocity by controlling the gear ratio. It has been traditionally manufactured by hot forging. Recently, there has been an effort to replace this traditional manufacturing method with cold forging in order to improve the dimensional accuracy and decrease the surface roughness. Cold forging uses a smaller amount of initial material and also has a shorter cycle time since the forged surface can be the final surface without the need of post-processing such as machining or grinding. In the current study, finite element analysis was conducted to evaluate a process design using an initial plate with reduced thickness. This smaller thickness decreases the amount of material needed for the part as well as the machining to produce the final product.

Optimal Design of Multi-Plate Clutch Featuring MR Fluid (MR 유체를 적용한 Multi-Plate Clutch의 최적설계)

  • Park, Jin-Young;Kim, Young-Choon;Oh, Jong-Seok;Jeon, Jae-Hoon;Jeong, Jun-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.5
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    • pp.77-83
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    • 2020
  • 4WD technology is being actively applied to passenger cars. Therefore, dry multi-plate clutches are used for transfer cases. On the other hand, dry clutches have problems related to large vibrations and poor ride quality. To solve this problem, this paper proposes a multi-plate clutch with an MR fluid. When fastening the multi-plate clutch in the transfer case, the proposed MR clutch was applied to reduce the shock and friction, which is a key component in a four-wheel-drive system. MR multi-plate clutch has a fluid coupling mode and a compression mode. A torque model equation was derived for the optimal design. The analysis was performed using Ansys Maxwell to optimize the design parameters of the multi-plate clutch. Electromagnetic field analysis confirmed the strength of the magnetic field when the number of disks and plates were changed, and the maximum strength of the magnetic field was 0.45 Tesla. By applying this to the torque equation, the spacing between the plates was 2 mm, and the inner and outer diameters of the plates were selected to be 45 mm and 55 mm, respectively. Overall, this paper proposes an optimal design technique to maximize the performance of an MR multi-plate clutch.

Modeling the clutch energy and clutch life of a heavy duty vehicle

  • Akkurt, Ismail;Anlas, Gunay;Bedir, Hasan
    • Advances in Automotive Engineering
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    • v.1 no.1
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    • pp.21-39
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    • 2018
  • Clutch energy is the thermal energy dissipated on the clutch disc, and it reaches its highest level during drive-off as a result of the difference between the angular speeds of the flywheel and clutch disc, and the torque transmitted. The thermal energy dissipated effects the clutch life. This study presents a new drive-off and thermal model to calculate the clutch energy for a rear wheel driven heavy-duty vehicle and to analyze the effects of clutch energy on temperatures of clutch pressure plate, flywheel and clutch housing. Three different driver profiles are used, based on the release of the clutch pedal in modulation zone: i) the pedal travels with the same speed all the way, ii) the travel speed of the pedal increases, iii) the travel speed of the pedal decreases. Vehicle test is performed to check the accuracy of the model. When compared to a simpler model that is widely used in the literature to calculate the clutch energy, the model used in this study calculates the clutch energy and angular speed behaviors of flywheel and transmission input shaft in better agreement with experimental results. Clutch wear and total clutch life are also estimated using the mean specific friction power.

Dynamic Analysis of the Valves installed in the swash plate type of Hydraulic Driving Motor (사판식 구동 모터에 장착된 밸브의 동적거동 해석)

  • Noh, D.K.;Jang, J.S.
    • Journal of Drive and Control
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    • v.9 no.4
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    • pp.62-69
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    • 2012
  • Recently, hydraulic motor is getting the spotlight. It is resulted from rapid civil engineering public works by a lot of developing countries around the world. In this study, we divided the valves which are affixed in the hydraulic motor into some parts, implemented them through computer simulation, verified validation of each component, and analyzed behavior adding driving condition. Through the analyzed results with general driving condition, we found the reason why behavior became unstable as the motor had started spinning. Through the analyzed results with tough driving condition, we verified that the valve works well with it's production purpose.