• Title/Summary/Keyword: Automotive Components

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Compliance Technologies of Electromagnetic Compatibility in Automotive Electronic Systems (전장 시스템의 전자파 적합성 대응 기술)

  • Shin, Youngsan;Lee, Seongsoo
    • Journal of IKEEE
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    • v.22 no.2
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    • pp.506-509
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    • 2018
  • Recently, number of components and operation frequency rapidly increase in automotive systems. This often leads to EMI (electromagnetic interference) where automotive systems suffer from malfunctions induced by electromagnetic wave. This paper surveys various EMC (electromagnetic compatibility) compliance technologies such as EMI filter, EMI shielding materials, and spread spectrum clock generator. Their pros and cons are also explained.

RELIABILITY TEST DESIGN Of REMANUFACTURED STEERING GEAR OIL SEAL

  • Gafurov, Alisher;Jung, Do-Hyun;Song, Hyun-Seok
    • Proceedings of the Korean Reliability Society Conference
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    • 2011.06a
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    • pp.265-270
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    • 2011
  • This paper describes a reliability/durability test of the remanufactured steering gear units. There used to be government restrictions to remanufacture certain types of automotive components regarding safety of passengers. Nevertheless, scientific approach to sustainability and remanufacturing process provided solid evidence of highly beneficial sides of reusing the products. Failure mode analysis of the steering gear unit is performed and main failure is found out. The unit is remanufactured by fixing the failure and its quality is assessed through designing a new sequence of loading events. Oil leakage is witnessed as a possible failure and its volume is measured. Conclusions based on laboratory condition durability test are given at the end.

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Computer simulation of cooling load and cool-down performance in an automotive air-conditioning system (자동차 냉방부하 계산 및 초기 냉방성능 시뮬레이션)

  • Oh, S.H.;Lee, C.W.;Won, S.P.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.9 no.3
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    • pp.364-375
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    • 1997
  • The fundamental theory and technical approach to aid design and development of an automotive air-conditioning system are presented. The evaluation methods for transient cooling load transferred to a passenger compartment and simulation of automotive air-conditioning components are outlined. The structure of the computer program, the experiemntal correlations, and the simulation results are also included. The total cooling load of the white-colored car is reduced upto 5% for that of the black-colored car when the car is running. Using the infrared reflectance glass, we can also obtain 5% reduction of the total cooling load for the common glass.

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Study on Development of Automotive Door Trim Rail including Texturing Skin (텍스쳐링 스킨을 포함하는 자동차 도어트림 레일의 개발에 관한 연구)

  • Lee, Eun-Jong;Kim, Key-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.28-34
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    • 2013
  • For the senses of beauty and texture, internal components of small passenger cars are manufactured by texturing plastic with drawplate but those of deluxe passenger cars are manufactured by bonding pre-embossed skin to the surface of drawplate. As the pre-embossed skin is bonded at high temperature and pressure, the pattern of skin is distorted. The corner part is hardened and its dimension tolerance is changed by resulting in the increase with its defective rate. This study provides the method to design and manufacture the door trim track by vacuuming the non-patterned skin to upper-side drawplate which forms the pattern of descending skin. It is pressed to the plastic product with hot-press method and the damage of bossed-pattern is prevented. Valuation in this study has been done by analyzing, designing and experimenting method.

DEVELOPMENT OF DIGITAL LASER WELDING SYSTEM FOR AUTOMOBILE SIDE PANELS

  • Park, H.S.;Lee, G.B.
    • International Journal of Automotive Technology
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    • v.8 no.1
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    • pp.83-91
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    • 2007
  • Nowadays, the increasing global competition forces manufacturing enterprises to apply new technologies such as laser welding to manufacturing of their products. In case of automotive industries, they interest in assembly system for BIW (Body in White) carrying out laser welding. In this paper, the method of implementation for digital laser welding assembly system is proposed. Based on the requirements of assembly tasks obtained through product analysis, process modeling is executed by using the IDEF0 and UML model. For digital assembly system, the selected components are modeled by using 3D CAD tools. According to the system configuration strategy, lots of the alternative solutions for the assembly system of welding side panels are generated. Finally, the optimal laser welding system is chosen by the evaluation of the alternative solutions with TOPSIS (Technique for Order Preference by Similarity to Ideal Solution) method.

Development of Hardware-in-the-loop Simulator for TCS (TCS를 위한 HIL 시뮬레이터 개발에 관한 연구)

  • 서명원;이한주;박윤기
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.194-205
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    • 1999
  • The prevalence of microprocessor-based controllers in automotive systems has greatly increased the need for tools which can be used to validate and test control systems over their full range of operation. The objective of this paper is to develop a real time simulator of traction control system by the methodology of using hardware-in-loop simulation based on a personal computer. By use of this simulator, the analysis of commercial electronic control units and components for TCS were performed successfully. The simulator of this research can be applied to development of more advanced control systems(suck as vehicle dynamics control system) and other automotive system.

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Performance Evaluation of an Automotive Fuel Filter by Multi-Pass Filtration Test (다순환 여과시험에 의한 자동차용 연료필터의 성능 평가)

  • 이재천;장지현
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.6
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    • pp.219-226
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    • 2002
  • Filtration performance of an automotive fuel filter was evaluated based on the theory of Beta ratio. This study also introduced the fuel components' contamination performance test stand incorporating the multi-pass filtration test circuit. The theoretical basis of multi-pass test and test procedure were described in detail. The specification of commercial fuel filter currently available was just the maximum pressure drop across the filter assembly and the holding capacity of contaminants. However, test results revealed that the fuel filter tested could not maintain consistent Beta ratio, that is filtration efficiency, although it had the holding capacity close to the specification. Hence the Beta ratio should be specified in service life. The results also showed that filtration system model should be refined including desorption ratio to estimate the variable Beta ratio in the test.

Study on the Design Methodology of Constant Velocity Joints for Passenger Cars using DOE (실험계획법을 활용한 승용차용 등속조인트 설계기법 연구)

  • Jeong, Chang-Hyun;Jung, Do-Hyun;Bae, Won-Rak
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.6
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    • pp.121-133
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    • 2008
  • We presented design methodology of constant velocity joint for passenger cars using design of experiment. On the basis of contact normal stress of internal components of constant velocity joints, we performed a sensitivity analysis of several design parameters. And then we performed robust design and optimization design process. As a result, we could find robust design and also propose the optimized design. Presented design process would be very helpful for engineers who are suffer for new constant velocity joint design.

A Study on the Development of an Electronic Control Unit and the Fault Detection Algorithm for a Motor Driven Steering Column (전동식 조향 칼럼 장치의 전자 제어장치 및 오류 검출 알고리즘 개발에 관한 연구)

  • SunWoo, Myoung-Ho;Lee, Yong-Kook;Lee, Jae-In
    • Proceedings of the KIEE Conference
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    • 1998.11b
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    • pp.448-450
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    • 1998
  • Global competition of automotive market and affordable prices of electronic components become the major reason that automotive industries rapidly employ a large number of electric and electronic systems to improve vehicle performance and to meet various regulations such as emission, fuel efficiency, and safety. Especially, the provision of a motor-driven steering column (MDSC) for luxury vehicle is getting popular for drivers' convenience. In this study, an MDSC is developed, which provides several intelligent features such as the manual operation for tilting and telescoping the steering wheel, and the save/recall operation for three different steering wheel positions. In addition, the fault detection algorithm is developed.

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Torque Ripple Reduction Using Torque Compensation Effect of an Asymmetric Rotor Design in IPM Motor

  • Hwang, Yong-Suk;Yoon, Myung-Hwan;Park, Jin-Cheol;Hong, Jung-Pyo
    • Journal of Magnetics
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    • v.22 no.2
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    • pp.266-274
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    • 2017
  • In this paper, torques of two motors are compared by Finite Element Analysis (FEA). One has a symmetric rotor structure and the other has an asymmetric rotor structure. The comparison shows that the asymmetric rotor structured motor has reduced torque ripple compared to the symmetric. The torque of the compared motor models was analyzed by separating into magnetic torque and reluctance torque. Through the analysis of torque component separated, it is shown that the magnetic torque and the reluctance torque compensate each other in the motor with the asymmetric structure rotor. Here "compensate" means decrementing the effect of one or more harmonics. It is shown how this compensation appears between the magnetic torque and the reluctance torque by looking into back electro motive force (emf) and the relative permeability distribution of rotor core.