• 한국CDE학회논문집
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• 제8권3호
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• pp.189-200
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• 2003

This paper introduces the development of a three-dimensional jig design system for automotive body welding assembly. Recently, three-dimensional CAD systems have been introduced in the jig design area, because they reduce errors in design process and the design result can be used readily for virtual manufacturing simulation. However, to facilitate three-dimensional jig design, it is essential to customize three-dimensional CAD system for this specific design area. To accomplish this object, we first standardized the parts and units in a jig assembly, and then built the standard part library. We also developed the dedicated 3D design capabilities of jig units and a jig base. By using this system, design can be performed more intuitively, and verification and simulation of design results can be done more easily. The proposed system has been implemented using the UG/Open API of the Unigraphics system.

• 한국표면공학회지
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• 제25권2호
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• pp.57-65
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• 1992

Increasing demands of high corrosion resistant sheet steels for the automotive body panels have been leading to a tendency toward heavier coatings of electroplated sheet steels. The specimens were prepared from lab-scale electroplating simulator with various coating weights of zinc, zinc-iron and zinc-nickel coated sheet steels and evaluated in the light of the application for the automotive body panels. Corrosion resistances by sacrificial action were improved with increasing coating weights for all electroplated sheet under survey, but blistering resistances of pure zinc coated sheet steels were not as much. On the other hand, the adhesions of heavy alloy coatings showed poor powdering performances by the external compressive or tensile forces.

• Journal of Mechanical Science and Technology
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• 제17권8호
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• pp.1113-1119
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• 2003

Experimental and numerical analyses were performed to characterize the fatigue behavior of spot welded joints in suspension mounting of a passenger car body. Static and fatigue tests were carried out for the tensile-shear and cross-tension specimens. S-N curve and fatigue strengths were obtained from the fatigue test of various specimens. Nonlinear finite element analysis showed that fatigue behavior of spot welded joints could be well estimated in terms of Von Mises stress at the nugget edge. Fatigue behavior of spot welded joint was represented by Von Mises stress better than the fatigue load.

• 한국자동차공학회논문집
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• 제12권1호
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• pp.91-98
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• 2004

This paper is concerned with crash analysis for an auto-body member with the forming effect. Auto-body members such as a front frame assembly are fabricated with sheet metal forming processes that induce forming histories such as the plastic work hardening and non-uniform thickness distribution. Numerical simulation is carried out with LS-DYNA3D in order to identify the forming effect on the crashworthiness. The crash analysis of the front frame assembly with the forming effect leads to a different result from that without the forming effect. Crashworthiness such as the load-carrying capacity, the crash mode and the energy absorption are calculated to investigate and identify the forming effect. It is fully demonstrated that the design of auto-body members needs to consider the forming effect for accurate assessment of the load-carrying capacity and the deformation mechanism of the formed members.

• 한국자동차공학회논문집
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• 제9권3호
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• pp.201-209
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• 2001

Some passenger cars with sunroofs open at tilted positions experience reverse flows into cabin rooms and wind noises much louder compared to other cars. In this study, flows around open sunroofs are numerically studied with the variations of body leakage. The effects of body leakage on ventilation and wind noise of a sun roof are examined, in particular. Furthermore, flow visualization, pressure, and noise measured from wind tunnel and road tests are presented. The results show that too small body leakage results in poor performance of ventilation and generates high wind noise around a sunroof. It is therefore very important to secure an adequate body leakage from the early design stage to achieve better performance of a sunroof as well as passengers' comfort related to HVAC(Heating, Ventilation, and Airconditioning).

• 오토저널
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• 제11권1호
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• pp.7-13
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• 1989

본 고에서는 당사에서 이용하고 있는 그릿드 마킹법에 의한 변형의 측정과 성형 한계도의 이용에 관하여 간략하게 소개하고자 한다.

• 한국자동차공학회논문집
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• 제19권4호
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• pp.47-53
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• 2011

Firstly, FEM model for the body frame of a fuel cell vehicle was built up and design optimization results based on different schemes were exhibited. One scheme was to minimize weight while maintaining the normal mode frequencies and the other was to increase the frequencies without weight change. Next, for a rear frame model, shape parameter study on collapse characteristics such as peak resistance load and absorbed energy was carried out. Also, the stiffness of frame mounting brackets was predicted using inertance calculation and the durability of those mounting brackets for vehicle system loads was evaluated. Finally, for a representative mounting model, the influence on durability due to thickness change was analyzed.

• 한국자동차공학회논문집
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• 제14권2호
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• pp.92-99
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• 2006

Design capability for high safety vehicle with light weight is crucial to enhancing competitive power in vehicle market. The structural foam can contribute to restraining section distortion in body members undergoing bending collapse at vehicle crash. In this study, first, the validation of analysis model including structural foam model for simulating fracture behavior was discussed, and the bending collapse characteristics of five representative section types were analyzed and compared. Next, with changing the laminate foam shape, load carrying capability and absorbed energy were observed. The results suggests a design strategy of body members filled with laminate foam, leading to effectively elevating bending collapse characteristics with weight increase in the minimum.

• 한국자동차공학회논문집
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• 제13권1호
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• pp.99-108
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• 2005

This paper represents an efficient modeling method of a suspension system for the vehicle dynamic simulation. The suspension links are modeled as composite joints. The motion of wheel is defined as relative one degree of freedom motion with respect to car body. The unique relative kinematic constraint formulation between the car body and wheel enables to derive equations of motion in terms of wheel vertical motion. Thus, vehicle model has ten degrees of freedom. By using velocity transformation method, the equations of motion of the vehicle is systematically derived without kinematic constraints. Various vehicle simulation such as J-turn, slowly increasing steer, sinusoidal sweep steer and bump run has been performed to verify the validity of the suggested vehicle model.

• International Journal of Automotive Technology
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• 제7권2호
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• pp.173-177
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• 2006

A noise transfer function(NTF) is the frequency response function between an input force applied to an exterior point of a vehicle body and the resultant interior sound pressure usually measured at the driver's ear position. It represents the measure of noise sensitivity for the output force transmitted to the joints between the body and chassis. The principle of vibro-acoustic reciprocity is often utilized in the measurement of NTF. One difficulty in using the volume source is that most of the previously proposed methods require the knowledge of the volume velocity of the acoustic source in advance. A new method proposed in the present work does not require any calculation related with the volume velocity of the acoustic source, but still yields even more accurate results both in the amplitude and phase of the NTF. In the present work, the new method is applied to obtain NTF data for a midsize sedan.