• Title/Summary/Keyword: Automobile-manufacturing

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Laser applications in the automobile manufacturing process (자동차 생산공정에서의 레이저 응용)

  • 이건상
    • Journal of the korean Society of Automotive Engineers
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    • v.19 no.1
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    • pp.47-60
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    • 1997
  • 본 기사에서 언급한 바와 같이 레이저를 이용한 다양한 생산기술의 개발을 통하여 생산원가를 절감시키고, 품질을 향상시킬 수 있는 예를 볼 수 있었다. 레이저를 이용한 재료가공을 고려할 때, 레이저 개발만이 중요한 것이 아니고, 생산 시스템을 구성하는 다양한 주변기기의 개발이 함께 필요하다는 것을 인식하여야 한다.

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Product Development Processes Supported by Integrated Telecooperation Systems for Small and Medium Manufacturing Enterprises

  • Lee, Gyu-Bong;Park, Hong-Seok
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.2
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    • pp.5-15
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    • 2004
  • A telecooperation system supports synchronous cooperation among all the product development partners and enables compensation of deficits concerning traditional information/communication technologies. By analyzing the product development processes and communication scenarios of a company manufacturing automobile parts, the specifications for the suitable telecooperation system were defined. An integrated telecooperation platform that combines the commercial softwares with the new developed modules for customer-oriented functionalities was created as a product development guideline. Future work is strongly required in order to define the best way to improve the integrated platform, based on the functionality of ERP and PDM systems.

A Process Planning System for Machining of Dies for Auto-Body Production (자동차 차체금형 가공용 공정계획 시스템)

  • 신동목;이창호;이기우
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.108-115
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    • 2000
  • This paper presents a variant type process planning system for machining of dies for auto-body production. Through the analysis of dies and their manufacturing processes, the authors categorized the press dies into 15 groups according to the similarity of machining features. After critically reviewing current manufacturing procedures, a standard process plan was defined for each group. The authors present MP3D the process planning system built on the standard process plan database, and show how they apply it at the die manufacturing plant of an automobile company. MP3D is expected to reduce major losses in machining such as reworking caused by mistakenly uncut features and eventually to help to accumulate the knowledge of operators. The operation sheet MP3D produces is also used in monitoring the progress of manufacturing of dies. This paper explains the whole development cycle of a process planning system from process analysis to application so that it can help readers to develop and apply a process planning system to their machine shops.

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Development of One-Piece Manufacturing Process for Automotive Cowl Cross Bar Using Rotary Swaging (회전 스웨이징을 이용한 자동차용 카울크로스바의 일체화 제조공정 개발)

  • Kim, H.S.;Youn, J.W.
    • Transactions of Materials Processing
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    • v.25 no.5
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    • pp.332-337
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    • 2016
  • The automobile cowl cross bar which is a backbone frame part holding electrical and air conditioning components inside the cockpit module has been designed with more complex geometries recently due to demands of its enhanced functions and reduced weight of frame parts. The traditional manufacturing process using welding between tubes with different diameters shows several problems such as poor mechanical characteristics and appearance, etc. Therefore, in this study, one-piece manufacturing processes which can eliminate the welding process were developed by applying the rotary swaging process. CAE analyses were conducted to examine the feasibility of the process and prototypes were manufactured by using a rotary swaging machine with 4 split rotating dies and 12 head rollers. Bending tests of the manufactured prototypes confirmed that the rotary swaging process gives better mechanical properties comparing with the conventional processes.

Mechanical Characteristic Evaluation of Proper Material for Ultra-fine Dies (초소형 금형소재의 기계적 특성평가)

  • KANG Jae-hoon;LEE Hyun-yong;LEE Nak-kyu
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.473-476
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    • 2005
  • Today's manufacturing industry is facing challenges from advanced difficult-to-machine materials (WC-Co alloys, ceramics, and composites), stringent design requirements (high precision, complex shapes, and high surface quality), and machining costs. Advanced materials play an increasingly important role in modem manufacturing industries, especially, in aircraft, automobile, tool, die and mold making industries. The greatly-improved thermal, chemical, and mechanical properties of the material (such as improved strength, heat resistance, wear resistance, and corrosion resistance), while having yielded enormous economic benefits to manufacturing industries through improved product performance and product design, are making traditional machining processes unable to machine them or unable to machine them economically. In this paper, mechanical characteristic evaluation test of fine powder type WC-Co alloy was accomplished to obtain clear data for miniaturized special die parts machining with high reliability and high quality.

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Layout Analysis of Automotive Brake Hose Using the Finite Element Method (유한요소법을 활용한 자동차용 브레이크 호스의 변형 모드 분석)

  • Han, Seong-Ryeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.3
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    • pp.96-101
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    • 2013
  • Automotive brake system is an essential element for the safety. The system is powered by the circulation of brake oil. A braker hose is used for the circulation of the oil in this system. Layout of the hose changes according to the steering and stress occur in the hose. A lot of the durability tests are performed in order to prevent serious problems such as hose bursting by the accumulation of the stress before setting an optimized hose layout on automobile. The test is conducted for the layout which is same such as set in automobile. In the test, brake hose layout shall exercise the same mode of thousands of times under the high temperature and periodic pressure condition and then the damage of the tested hose is inspected. This test, however, has a disadvantage of heavy consumption of time and money. In order to compensate for these drawbacks, the finite element method(FEM) study was performed to predict the changes in the layout of the brake hose. In this study, the FEM results and the test results were compared and the validity was verified. The radius of curvature of the FEM and test at the same positions were especially investigated for the validation. Also, this study will be used as the basis of research on the life prediction of brake hose.

A Study on the Application of Automobile Shredder Residue for Heat Source of Cement Manufacturing (자동차 폐차잔재(ASR)의 시멘트제조 열원활용을 위한 연구)

  • Oh, Sea-Cheon;Kwon, Woo-Teck;Kim, Soo-Ryong;Kim, Yong-Hee;Hong, John-Hee;Jin, Cheol-Min
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.709-712
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    • 2007
  • 폐차잔재를 시멘트제조공정의 열원으로 활용하기 위해서는 연료로 사용하기 위한 경제성과 더불어 시멘트제조공정 및 품질 그리고 환경기준을 만족해야 한다. 따라서 폐차잔재의 최적투입방법과 폐차잔재의 연소시 염소물질의 거동특성에 대한 연구가 선행되어야만 한다. 본 연구에서는 이러한 폐차잔재의 시멘트 킬른 현장적용에 따른 위험요소와 시행착오를 최소화하기 위하여 최적 연료화 조건에 대한 전산모사 연구를 하였으며 전산모사의 대상공정으로는 폐차잔재가 투입될 Precalciner와 염소제어를 위하여 Bypass unit가 설치될 Precalciner의 하단부 그리고 Cyclone을 선정하여 입자 및 가스상의 거동 특성을 고찰하였다. 본 연구로부터 폐차잔재의 투입위치로는 현재의 석탄 투입위치를 활용하는 것이 효과적일 것으로 판단되었으며 Precalciner의 하단부에 대한 가스상 및 입자상의 거동특성을 활용하여 Bypass unit를 설치할 최적의 위치를 선정할 수 있었다. 또한 Cyclone의 입자 거동특성 결과로부터 염소 제어를 위한 각 Cyclone의 입자회수율에 대한 정보 및 공정의 개선 가능성을 확인할 수 있었다.

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Fatigue by Analyzing Heart Rate Variability and Its Association Factors among Workers in the same industry (심박변이도 측정을 통한 피로요인 분석 : 동일 사업장의 근로자 대상으로)

  • Jung, Hyun-Jung;Kim, Seung-Mo;Back, Young-Doo
    • Journal of Society of Preventive Korean Medicine
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    • v.19 no.2
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    • pp.67-74
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    • 2015
  • Objective : The aim of this study was to investigate fatigue-related factors including socio-demographic variables and life styles among workers in the automobile manufacturing industry. Method : The subjects were 22,937 individuals who had received health examination by Korean Medical doctors and responded to questionnaires for 8 months from March to November in 2011. The fatigue index was measured by heart rate variability (HRV) in an automobile manufacturing industry. A multivariate analysis with SPSS version 19.0 was used to examine the relationship between fatigue and other factors including ages, smoke consumption, drinking frequency, exercise frequency, occupational category, conjugal condition. Results : In comparison between normal and very bad level of fatigue, factors of ages, smoking, drinking, and exercise showed significant difference(p<0.05). In addition, when normal and bad fatigue were compared, ages, smoking, exercise also produced significant difference(p<0.05). Furthermore, in normal and good level of fatigue comparison, occupation and smoking yielded significant difference(p<0.05). Finally, in other comparisons between normal and very good fatigue, exercise, smoking and occupation revealed significant difference(p<0.05). Conclusion : The results of this study suggest that age increase affects fatigue negatively, whereas exercise and drinking of once or twice per a week can have positive correlations.

Effects of Innovativeness of External Networks on Corporate Innovativeness and Innovation Performance - Focusing on Comparison of Business Categories according to the Technology Level of the Manufacturing Industry -

  • Yoh, Eun-Ah
    • The International Journal of Costume Culture
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    • v.12 no.2
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    • pp.129-140
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    • 2009
  • In this study, the effect of innovativeness of external networks on the corporate innovativeness and innovation performance were explored based on web survey data collected from 230 manufacturing companies. Specifically, according to the manufacturers' business categories divided by the technology level, three groups such as advance technology (electronic/IT), mid- to high technology (automobile/machine), and low technology (textile/clothing) companies were investigated to find out which external network influences corporate innovativeness and innovation performance. In the result, textile/clothing companies were not different in company size, history, and innovation effort from advanced technology and mid- to high technology companies. Collectively, the innovativeness of external networks affected corporate innovativeness and innovation performance. In the result by a business category, innovativeness and innovation performance of textile/clothing companies were affected by the innovativeness of competitors, whereas automobile/machine companies in the mid- to high technology group were affected by suppliers. In addition, advanced technology (electronics/IT) were affected by buyers and competitors. These differences suggest that the way to use vertical networks toward upstream (e.g., suppliers) and downstream (e. g., buyers) as well as horizontal networks toward competitors can be different by the business category of manufacturers. The result would provide implications for the academia and the industry.

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