• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2005년도 춘계학술대회 논문집
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• pp.109-114
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• 2005

The large injection molded parts technology such as instrument panel, front and rear bumper are presented for a precision molding. Some lead time and cost are required to product these part from design to mass product. Recently, CAE is widely used in product design, mold design and analysis of molding conditions to reduce time and cost. The optimal molding conditions can be obtained by DOE(Design of Experiment). The optimal design applications with CAE and DOE have been used in small molded parts. However, application to the large molded body is not reported. In this paper, optimization of injection molding process is studied for quality control in mass production of automobile bumper. Mold temperature difference is chosen through robust design of injection molding process, the molding process being optimized in term of shrinkage and deflection. The optimal conditions through DOE are validated by using injection molding analysis.

• 한국해양공학회지
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• 제11권3호
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• pp.20-28
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• 1997

The fatigue crack propagation properties and fatigue life of two kinds of Al body panel for automobile were examined experimentally by using the plate specimen and the single spot welding specimen. The fatigue limit of spot welding specimens was lower than that of a plate specimen. The fatigue limit was similar in two kinds of spot welding specimen. The shape and size of crack propagation were observed and measured on beach mark of fracture surface. The crack propagation of surface crack specimen showed almost same tendency to that of a thick plate as almost semi-elliptical. In spot welding specimen, the fatigue crack occurred in inside surface of nugget area was almost semi-elliptical. The crack growth rate can be explained using equation of stress intensity factors.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2007년도 제38회 하계학술대회
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• pp.1864-1865
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• 2007

In this paper, we proposed pre-filter algorithms which using frequency domain analysis method, for the detections of defects in large-sized Thin Film Transistor-Liquid Crystal Display(TFT-LCD) panel surfaces. We performed frequency analysis with 1-D, 2-D FFT methods for extract periodic patterns of lattice structures in TFT-LCDs. To remove this patterns, band-stop filters were used for eliminating specific frequency components. In order to acquire only defected images, we used 2-D inverse FFT methods which can be reverts images that remains defects.

• 한국정밀공학회지
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• 제15권7호
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• pp.69-77
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• 1998

Development on the mechanical properties of steel sheet for the automobile body panel is very important in the BAF(Batch annealing furnace) annealing process. Because of the heat treatment method in the BAF, mechanical properties were decided on the heat treatment method of the coil. So, we tested on the development of mechanical properties according to heat treatment method at the annealing furnace using the In atmospheric gas($H_2$ : 75%, $N_2$ : 25%) and the HNx atmospheric gas($H_2$ : 5%, $N_2$ : 95%) We confirmed the following characteristics, mechanical properties were changed under the influence of the annealing cycle and the atmospheric gas. And, we have some result according to heat treatment method. Elongation of the mechanical properties in the HNx BAF is higher than the Ax BAF. But tensile strength and hardness is higher than the HNx BAF.

• 융합보안논문지
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• 제12권6호
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• pp.31-37
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• 2012

오늘날 자동차 기술의 핵심은 IT 기반 융합 시스템기술로 변화하고 있다. 다양한 IT 기술을 접목하여 운전 중 다양한 상황에 대응하고 또한 운전자의 편의성을 지원하는 기술적 추세를 보이고 있다. 본 논문에서는 운전자의 안전성과 편의성을 증대하기 위해 영상 정보를 기반으로 도로 정보를 검출해 운전자에게 알려주고, 버튼을 직접 손으로 눌러야 하는 물리적 인터페이스를 대체할 비접촉식 인터페이스 기술을 융합한 Augmented Driving System (ADS) 기술을 제안한다. 본 기술은 카메라로부터 입력 받은 영상 정보를 제안된 알고리즘을 통해 앞차와의 거리, 차선, 교통 표지판을 검출하고 차량 내부를 주시하는 카메라와 운전자의 음성을 인식할 마이크를 기반으로 기본 음성인식과 동작인식이 융합된 인터페이스 기술을 제공한다. 이러한 요소 기술들은 운전자가 인지하지 못하더라도 운전자에게 현재의 주행상황을 인지하여 자동으로 알려줌으로써 교통사고 확률을 크게 낮출 수 있을 것이며, 또한 다양한 운전 중 기능 조작을 편리하게 지원함으로써 운전자의 전방 주시에 도움을 줄 수 있다. 본 논문에서 개발된 기술을 통해 테스트를 실시해 본 결과 표지판인식, 차선검출, 앞차와의 거리 검출 등의 인식률이 약 90% 이상이 되었다.

• 한국자동차공학회논문집
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• 제18권5호
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• pp.115-123
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• 2010

Cool-down performance after soaking is important because it affects passenger's thermal comfort. The cooling capacity of HVAC system determines initial cool down performance in most cases, the performance is also affected by location, and shape of panel vent, indoor seat arrangement. Therefore, optimal indoor designs are required in developing a new car. In this paper, initial cool down performance is predicted by CFD(computational fluid dynamics) analysis. Experimental time-averaging temperature data are used as inlet boundary condition. For more reliable analysis, real vehicle model and human FE model are used in grid generation procedure. Thermal and aerodynamic characteristics on re-circulation cool vent mode are investigated using CFX 12.0. Thermal comfort represented by PMV(predicted mean vote) is evaluated using acquired numerical data. Temperature and velocity fields show that flow in passenger's compartment after soaking is considerably unstable at the view point of thermodynamics. Volume-averaged temperature is decreased exponentially during overall cool down process. However, temperature monitored at different 16 spots in CFX-Solver shows local variation in head, chest, knee, foot. The cooling speed at the head and chest nearby panel vent are relatively faster than at the knee and foot. Horizontal temperature contour shows asymmetric distribution because of the location of exhaust vent. By evaluating the passenger's thermal comfort, slowest cooling region is found at the driver's seat.

• Composites Research
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• 제32권2호
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• pp.113-119
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• 2019

본 연구의 목적은 자동차용 부품에 적용하기 위한 알루미늄 접합 제진 패널에 대한 기계적 특성 및 진동 특성을 도출하기 위한 것이며, 이를 위해서 알루미늄 하이브리드 소재와 알루미늄 원소재의 시험 및 시뮬레이션 결과가 상호 비교되었다. 알루미늄 제진 패널 및 알루미늄 원소재의 인장강도 평가를 통해서 알루미늄 하이브리드 소재의 인장강도 및 인장탄성계수가 알루미늄 원소재 대비 약 10% 내외로 낮음을 확인할 수 있었다. 소재 단위의 해석 및 시험을 통해서 하이브리드 소재가 원소재 대비 낮은 고유진동수를 나타냄을 확인하였고, 하이브리드 소재를 구성하는 수지의 두께가 높아질수록 손실계수가 상승됨을 확인하였다. 또한, 기계적 특성 평가 모사 시뮬레이션을 통해 시험결과와 시뮬레이션 결과가 잘 일치하며, 유한요소해석을 통한 소재의 성능예측이 가능함을 확인할 수 있었다.

• 대한기계학회논문집
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• 제17권9호
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• pp.2242-2251
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• 1993

The mesh-based frictional contact model has been developed which does not rely on the spatial derivatives of the tool surface. Only points on the surface are evaluated from the description. which can then be simplified because of the relaxed demands placed on it. The surface tangents, normals, and corresponding derivatives at each finite-element node are evaluated directly from the finite-element mesh, in terms of the connecting nodal positions. The advantages accrue because there is no longer a need for a smooth tool surface to assure reasonable normals and derivatives. Furthermore, it can be shown that the equilibrium equations can only be properly written with a special normal derived from the mesh itself. The validity, accuracy, computation time, and stability of mesh-based contact model were discussed with the numerical examples of rounded flat-top and rough, flat-top rounded punch forming operations. Also, the forming process of a automobile inner panel section was simulated for testing the robustness of new contact model. In the discussion, the superiority of new model was examined, comparing with tool-based contact one.

• 한국생산제조학회지
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• 제9권4호
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• pp.48-55
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• 2000

For the Tailor Welded Blank sheet used for automobile body panel, the characteristics of fatigue strength and crack propagation behavior were studied. The thickness of specimens was joined to be same (0.9mm+0.9mm) and different (0.9mm+2.0mm) .As a base test, mechanical properties around weld zone were examined . The results indicated that there were no significant decreases in mechanical properties , but hardness around weld bead was 2.3 times greater than base material . The fatigue strength was the highest when the loading direction was parallel to the welding direction, which was about 85% of tensile strength of base material. It was decreased by 8.5% when the thickness of specimens and base metal was different, and it was increased by 25% when pres-strain was applied. The crack propagation rate was noticeably decreased around weld line and rapidly increased as it passed through weld line. Reviewing the shape of the crack propagation , crack width around weld line was around the weld zone due to retardation of crack growth , but is became narrow passing weld line due to decreased toughness.

• 한국정밀공학회지
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• 제23권9호
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• pp.134-141
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• 2006

Surface deflections have a great effect on the external appearance of automobiles. Usually, they are occurred on large flat panels containing sudden shape changes and of very small size about $\pm$30$\sim$300$\mu$m. Since the current numerical method is not sufficient for predicting these defects, the correction of these defects still depends on trial and error, which requires a great deal of time and expense. Consequently, developing the numerical method to predict and prevent these defects is very important far improving cosmetic surface qualities. In this study, an evaluation system that can analyze surface deflections using numerical simulation and a visualization system are reported. To calculate the surface deflections numerically, robust algorithms and simulation methodologies are suggested and to visualize them quantitatively, the curvature variation algorithm is proposed. To verify the developed systems, the experimental die of the handle portion of exterior door is analyzed. The results showed that the experimental and simulational visualization are in good agreement. Compensation methods to correct the surface deflections are also tested. The evaluation system proposed in this paper could be used to predict and minimize the occurrence of surface deflections in die manufacturing.