• 제목/요약/키워드: Automation of the Manufacturing Process

검색결과 416건 처리시간 0.026초

자동 부품 정렬기 응용계획과 전용 DB 설계 (Planning of Part Feeder and Design of a Data Base for Part Feeder Planning System)

  • 국금환;박용택
    • 한국정밀공학회지
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    • 제19권7호
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    • pp.116-124
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    • 2002
  • The planning of part feeder and other manufacturing automation equipments is almost always underestimated. Planning ahead for those crucial pitfalls can permit steps to take to minimize heir impacts, especially if the problems can be discovered in the planning phase, not on the shop floor. Planning process is an engineering process, namely a series of trade-offs. The effective trade-offs in the shortest amount of time can be possible with the help of a computer-aided ngineering (CAE) technique. The main parts of CAE fur part feeder are database system of fabricated workpiece parts, part feeders, part feeder components. In this study, a planning process of part feeder is presented. Especially, a systematic analysis of workpiece parts and part feeders is performed for the design of databases of CAE system.

AE 신호를 이용한 자동 연마가공에서의 연마면 상태감시 (Polishing Surface State Monitoring of Automatic Polishing Process Using Acoustic Emission Signal)

  • 김동환
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.8-13
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    • 2000
  • Die polishing technology is very critical to determine quality and performance of the final products. Die polishing processes have not been automated because the automation requires a great deal of experience and skill of experts. Thus, to implement a fully automated polishing process, the development of polishing status monitoring system replacing the skill of experts is critical. AE is known to be closely related to material removal rate(MRR). As the surface is rougher, MRR gets larger and AE increased. The surface roughness can be indirectly estimated using the AE signal measured during automatic die polishing process. In this study, The polishing state monitoring system using AEms signal was developed. This system can be not only to monitor the abnormal state but also to estimate a state of surface roughness of polishing surface qualitatively.

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신경회로망과 유전자 알고리즘을 이용한 열연두께 정도 향상 (Improvement of Thickness Accuracy in Hot-rolling Mill Using Neural Network and Genetic Algorithm)

  • 손준식;김일수;이덕만;권영섭
    • 한국공작기계학회논문집
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    • 제15권5호
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    • pp.59-64
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    • 2006
  • The automation of hot rolling process requires the developments of several mathematical models for simulation and quantitative description of the industrial operations involved in order to achieve the continuously increasing productivity, flexibility and quality(dimensional accuracy, mechanical properties and surface properties). The mathematical modeling of hot rolling process has long been recognized to be a desirable approach to investigate rolling operating practice and design of mill requirement. To achieve this objectives, a new teaming method with neural network to improve the accuracy of rolling force prediction in hot rolling mill is developed. Also, Genetic Algorithm(GA) is applied to select the optimal structure of the neural network and compared with that of engineers experience. It is shown from this research that both structure selection methods can lead to similar results.

NC가공을 통한 레저보트의 플러그 제작 (Plug Manufacturing of Leisure Boats through the NC Processing)

  • 박근옹
    • 대한조선학회논문집
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    • 제47권4호
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    • pp.606-612
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    • 2010
  • This study took advantage of NC processing technique in order to recreate design in development process of leisure boat based on the Korean boats and ships. CNC milling is an area which is concerned in automation process of boat production and needs sophisticated software, equipment and professionals to pilot it. The progress of manufacture begins when the surface model creation and simulation being done using CAD/CAM software. In this process, the needs such as 3D design, NC processing data, plug lamination and partition processing appear as detailed steps. The study completed these detailed steps and also the application example has been studied with presenting engineering potentialities.

로보트 이용 자동차 휠의 림 디버링 (Robotic rim deburring technique in car wheel)

  • 박종오;전종업;조의경
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.1144-1148
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    • 1991
  • The problems occurred when developing a automatic wheel deburring system are to make effective flexibility in model change and the irregularity of the position/shape of the burr, to select optimal robotic manufacturing process and to develope optimal end effector. The locations where burr exists are on flange, rim and spoke. Here will be discussed the optimal solution for the removal of rim burr by using robot. The research can be summarized as the automatic robot path generation by recognizing rim contour and automatic deburring process technique. Various rim contour data is generated automatically when the sensor which is fixed to robot is moving with the parallel motion to the wheel center axis and this generated data is transferred to the data storage system and converted to the robot path data. The robotic tool system which is suitable to the rim deburring process is developed by integrating tool, compliance function and sensor. And factory automation system controlled by robot controller and PC is developed. This system shows good productivity and flexibility.

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회분식 가스 제조 공정용 실시간 감시 시스템의 개발 (Development of a Monitoring System for Batch Gas Manufacturing Processes)

  • 이영학;이돈용;한종훈
    • 한국가스학회지
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    • 제2권3호
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    • pp.54-59
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    • 1998
  • 가스 산업계에서 분산 제어 시스템 (DCS)이나 공정 정보 시스템 (PIS)이 널리 도입됨에 따라 데이터를 기반으로 하는 공정 이상 감시 기술이 많은 관심을 끌고 있다. 하지만 회분식 공정의 경우는 공정의 강한 비선형성으로 인해 이러한 기술들이 효과적으로 이용되지 못했다. Multiway principal component analysis (MPCA)가 개발됨에 따라 이러한 문제점을 해결하면서 산업계에 널리 이용되고 있는데 이 또한 다양한 정보를 해석하기 위해서는 상당한 통계적 지식이 요구되고 이 결과 운전원들이 이용하기가 어렵다는 단점이 있다. 이를 해결하기 위해서 본 논문에서는 운전원들이 쉽게 이해하고 활용할 수 있는 도구들을 제-공하는 회분식 가스 제조공정용 실시간 감시 시스템을 소개한다. 본 시스템은 데이터의 수집부터 이상의 원인을 파악하는 진단에 이르기까지 감시와 진단에 필요한 기능들을 모두 제공하는 총괄적인 시스템으로 개발된 시스템은 회분식 가스제조, 정밀화학제품, 의약품 등의 회분식 고부가가치 제품생산에 널리 이용될 것으로 보인다. 개발된 시스템은 산업체의 전형적인 회분식 반응기 감시를 위한 감시 시스템을 구축하여 봄으로써 검증하였으며 검증 결과 감시와 진단에 매우 효과적이라는 것을 알 수 있었다.

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혁신저항, 만족 및 도입 성과에 대한 연구: 로보틱 프로세스 자동화 사례 (Innovation Resistance, Satisfaction and Performance: Case of Robotic Process Automation)

  • 윤성철;노종극;이정우
    • 디지털융복합연구
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    • 제19권7호
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    • pp.129-138
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    • 2021
  • 많은 조직들은 직원들의 반복적이고 규칙적인 작업들의 자동화로 업무의 정확도와 효율성을 개선하기 위해 로보틱프로세스자동화(RPA)를 도입하고 있다. 일부 직원들은 귀찮고 무의미한 업무를 피하기 위해 RPA 도입에 적극적으로 참여하지만, 일부는 실직을 두려워하여 혁신에 저항하는 모습을 나타내고 있다. 본 연구는 RPA 도입시 긍정적, 부정적 선행 요인들이 조직 성과에 영향을 미치는 것으로 상정되었다. 상대적 이점, 적합성, 변화관리효과, 혁신저항, 만족도가 최종적으로 도입 성과에 미치는 효과를 한 제조사의 11개 RPA 프로젝트에 참여한 109명 직원 대상 설문과 구조 방정식 모형 분석을 통해 검증하였다. 개인별 구체적인 변화관리 전략을 위해, 혁신저항 모형의 소비자 특성을 고려한 연구가 후속으로 진행될 수 있을 것이다.

자기공명 영상장치에서 정형보철금속의 자화(磁化)에 관한 연구 (A Study on the magnetization of metal orthopedic prosthesis in magnetic resonance imaging)

  • 김형균;송득중;최성대
    • 한국기계가공학회지
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    • 제12권4호
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    • pp.34-39
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    • 2013
  • For orthopedic artificial metal stainless steel, the magnetization of the magnetic field due to the presence of the titanium was to observe the change. Magnetic field meter (Tesla meters) a certain distance (ISO Centre) 1.5 Tesla magnetic field, the magnetization in the center with the passage of time were measured. Therefore, these artificial metal clip shape and magnetization of the sample size to produce a ferromagnetic material for comparison is the experimental dependence. For comparison of the experimental dependence of the magnetization, thereby producing a test piece size such as shaping prosthetic metal Clip is a ferromagnetic material. The experimental results, the metal orthopedic implants, there was no change in the magnetization indicated by ferromagnetic material in its natural state. However, in a magnetic field of 1.5T (Tesla), showed a sensitivity that is magnetized rapidly compared to the ferromagnetic material. In conclusion, high in the order of Clip, Stainless, of Titanium, the degree of dependence of the magnetization intensity of magnetization was the order Stainless, Titanium, of Clip in a magnetic field.

머신 비젼 시스템을 이용한 세탁기 밸런스 방향 인식에 관한 연구 (A study on the Recognition of Balance Direction in Washing Machine using Machine Vision System)

  • 김광호;김종태;김태호;박진완;김재상;정상화
    • 한국기계가공학회지
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    • 제8권2호
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    • pp.3-9
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    • 2009
  • When washing machine is rotated in the laundry, it tends to lean toward one side. This tendency causes a serious vibration. The balance of washing machine plays an important role in order to reduce the vibration by injecting the sand or the salt water into the balance of washing machine. The hot plate welder is used to prevent from outflow of contents. The hot plate welder brings about many problems which is concerned with accidents. The direction recognition and location information of the balance are required in this system. In this paper, the recognition direction of balance in washing machine using machine vision system is studied. The template matching algorithm compares sub-image with original image acquired in real-time to obtain a center point of balance image. The mid points and the edges of balance are estimated by the edge detection and gauging algorithms. The data acquired by these results is used for recognition direction of balance. The automation software for image processing is developed by using LabVIEW.

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선박 제조 공정 분야에서 수용접 대체를 위한 용접 로봇 시스템 도입의 적합성 분석 연구 (A Study on the Suitability Analysis of Welding Robot System for Replacement of Manual Welding in Ship Manufacturing Process)

  • 권용섭;박창형;박상현;이정재;이재열
    • 한국산업융합학회 논문집
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    • 제25권5호
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    • pp.799-810
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    • 2022
  • Welding work is a production work method widely used throughout the industry, and various types of welding technologies exist. In addition, many methods are being studied to automate these welding operations using robots, but in the ship manufacturing field, welding such as painting, cutting, and grinding is also the most common operation, but the manual operation ratio is higher than in other industries. Such a high manual labor ratio in the field of ship manufacturing not only causes quality problems and production delays according to the skill of workers, but also causes problems in the supply and demand of manpower. Therefore, this paper analyzed the reason why the automation rate is low in welding work at ship manufacturing sites compared to other industries, and analyzed the production process and field environment for small and medium-sized ship manufacturing companies that repeatedly manufactured with a small quantity production method. Based on the analysis results, it is intended to propose a robot system that can easily move between workplaces and secure uniform welding quality and productivity by collaborating simple welding tasks with humans. Finally, the simulation environment is constructed and analyzed to secure the suitability of robot system application to current production site environment, work process, and productivity, rather than to develop and apply the proposed robot system. Through such pre-simulation and robot system suitability analysis, it is expected to reduce trial and error that may occur in actual field installation and operation, and to improve the possibility of robot application and positive perception of robot system at ship manufacturing sites.