• 제목/요약/키워드: Automation of the Manufacturing Process

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Structural and Dynamic Characteristic Analysis for Automatic Magazine Feeder in Automation Assembly System for LED Convergency Lighting (LED 융합조명의 자동화 조립 시스템에서 전자동 매거진 피더에 관한 구조해석과 동특성 분석)

  • Choo, Se-Woong;Jeong, Sang-Hwa
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.23-33
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    • 2018
  • In the general manual feeder of an LED lighting assembly system, many workers are needed to supply parts to the main conveyor. The automatic feeder for modern automation lighting assembly systems consists of a completely automated feeding system and a magazine system that supplies the parts automatically. A standardized LED panel and diffusion cover is stacked in the cartridge of the magazine system. The structural safety of the automatic feeding system with regard to handling the load from the panels and covers stored in the cartridge should be guaranteed. LED convergency lighting modules are assembled using two LED panels and one diffusion cover in an automatic feeder. In this study, the structural safety and fatigue life of the automatic feeder and magazine were analyzed by considering the load generated in the automatically assembled LED convergency lighting system. In addition, the dynamic behavior of each auto-feeding system and magazine delivery system was visualized, and the working process was evaluated via dynamic simulation using a virtual engineering method. A tack time table for automatic feeding systems was derived by developing a virtual prototype.

A Study on Development and Application of Real Time Vision Algorithm for Inspection Process Automation (검사공정 자동화를 위한 실시간 비전알고리즘 개발 및 응용에 관한 연구)

  • Back, Seung-Hak;Hwang, Won-Jun;Shin, Haeng-Bong;Choi, Young-Sik;Park, Dae-Yeong
    • Journal of the Korean Society of Industry Convergence
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    • v.19 no.1
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    • pp.42-49
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    • 2016
  • This study proposes a non-contact inspective technology based robot vision system for Faulty Inspection of welding States and Parts Shape. The maine focus is real time implementation of the machining parts' automatic inspection by the robotic moving. For this purpose, the automatic test instrument inspects the precision components designator the vision system. pattern Recognition Technologies and Precision Components for vision inspection technology and precision machining of precision parts including the status and appearance distinguish between good and bad. To perform a realization of a real-time automation integration system for the precision parts of manufacturing process, it is designed a robot vision system for the integrated system controller and verified the reliability through experiments. The main contents of this paper, the robot vision technology for noncontact inspection of precision components and machinery parts is useful technology for FA.

A Study on the Development of Gantry Loader Systems and Jigs for Transferring Complexy Shaped Materials (복잡한 형상의 소재를 이송하기 위한 갠트리 로더 시스템과 지그 개발에 대한 연구)

  • Kong, Jeong-Ri
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.67-72
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    • 2019
  • In manufacturing sites that process and produce parts in large quantities for the automotive and electronics industries, users require the reducing of costs and shortened delivery times. To meet these demands, an increase in the number of processes and an decrease in assembly times need to be addressed. Gantry loaders currently on the market in Korea are mostly used for processing lightweight and simple shapes and are not suitable for conveying and processing complex shapes such as automobile engines and aircraft parts. This makes it difficult to mount the material in place. This study aims to smoothen the transportation of complex shapes through the development of jigs and various approaches in the installation of the feed shaft by researching the gantry loader system for transporting multiple materials with complex shapes.

A Study on the Development of Electronic Lighter Epoxy Injuction Machine (전자 라이터용 에폭시 정량공급장치의 개발에 관한 연구)

  • Park, Jung-Su;Jung, Won;Chang, Seok-Jin
    • Journal of Korea Society of Industrial Information Systems
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    • v.5 no.3
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    • pp.51-55
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    • 2000
  • It is automation of manufacturing process that improve productivity, quality level and delivery times in manufacturing environment. Epoxy injection process is very critical process of manufacturing electronic lighter and then controling the quantity of epoxy fluid is another critical factor of them. As development of epoxy injection machine, the product goal is accomplished and maximize the profit of company. The object of this study is implement the mathematical equation to practical examination with this machine.

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Rigid-Plastic Finite Element Analysis for Forging Process Design of a Hollow Flange

  • Bae, Sung-Woo;Kim, Yohng-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.59-65
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    • 2004
  • Hollow flange-shaped parts rue widely used in transportation systems. For good quality products, in general, design of preforms and die shapes for a progressive forging process is an important issue. For the design of die shapes for the forging process of a hollow flange, computer simulations Were earned out using the rigid-plastic finite element method. Forging defects like folding were seen in the vicinity of die corners at the typical shape ratios of upper and lower dies Die shape ratios at which the forging defect could occur during the extrusion-forging process of the hollow flange were investigated. The results might be efficiently used for the proper design of perform shapes, die shapes, and forging processes.

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Utilization of machining templates to improve 5-axis CAM machining process (5축 CAM 가공 작업 프로세스 개선을 위한 가공 템플릿 활용)

  • Lee, Dong-Cheon;Kim, Seon-Yong
    • Design & Manufacturing
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    • v.11 no.1
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    • pp.45-49
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    • 2017
  • Currently, a lot of efforts to make increases the manufacturing efficiency have tried and there is growing the interest to implementing the machining operation through CAM automation and optimization. This kind of movement has shown gradually in 5X milling as well as 3X milling task. By the way, in case of 5X milling, it is difficult to hire the CAM experts who is an experience for 5X machining and also it has too big trouble to use them due to high cost. For this reason, you can see the manufacturer who is concern the CAM S/W to provide the NC automation program that beginners can generate easily the 5X milling in short term and the existing 5X milling process can be improved. These requirements need to make a NC automation process including the practical machining strategies same as the generation by NC expert. In order to support this, it is necessary to directly apply the 3D machining part based on NC template which includes the machining procedures, standard cutter library, auto machine area selection, analyze tool for part shape, machining condition setting considering the material stiffness to be provided by CimatronE and it should be created the 5axis machining data by a minimized operation. With user-friendly, CimatronE's NC machining automation tools improve the 5-axis machining process and speed up the process, maximizing work efficiency and improving product productivity compared to existing machining tasks.

A Study on the Intelligent Recognition of a Various Electronic Components and Alignment Method with Vision (지능적인 이형부품 인식과 비전 정렬 방법에 관한 연구)

  • Gyunseob Shin;Jongwon Kim
    • Journal of the Semiconductor & Display Technology
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    • v.23 no.2
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    • pp.1-5
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    • 2024
  • In the electronics industry, a lot of research and development is being conducted on electronic component supply, component alignment and insertion, and automation of soldering on the back side of the PCB for automatic PCB assembly. Additionally, as the use of electronic components increases in the automotive component field, there is a growing need to automate the alignment and insertion of components with leads such as transistors, coils, and fuses on PCB. In response to these demands, the types of PCB and parts used have been more various, and as this industrial trend, the quantity and placement of automation equipment that supplies, aligns, inserts, and solders components has become important in PCB manufacturing plants. It is also necessary to reduce the pre-setting time before using each automation equipment. In this study, we propose a method in which a vision system recognizes the type of component and simultaneously corrects alignment errors during the process of aligning and inserting various types of electronic components. The proposed method is effective in manufacturing various types of PCBs by minimizing the amount of automatic equipment inserted after alignment with the component supply device and omitting the preset process depending on the type of component supplied. Also the advantage of the proposed method is that the structure of the existing automatic insertion machine can be easily modified and utilized without major changes.

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A Study on Real Time Working Path Control of Vertical Articulated Robot for Forging Process Automation in High Temperature Environments (고온 환경 단조공정 자동화를 위한 수직다관절 로봇의 실시간 작업경로 제어에 관한 연구)

  • Jo, Sang-Young;Kim, Min-Seong;Do, Ki-Hoon;Han, Sung-Hyun;Ha, Un-Tae;Shim, Hyun-Suk;Lim, Chang-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.20 no.1
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    • pp.34-48
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    • 2017
  • This study proposes a new approach to control a trajectory control of vertical type articulated robot arm with six revolution joints by computed torque method for manufacturing process automation. The proposed control scheme takes advantage of the properties of the fuzzy controllers. The proposed method is suitable to control of the trajectory and path control in cartesian space for vertical type articulated robot manipulator for forging manufacturing process automation. The results is illustrated that the proposed fuzzy computed torque controller is more stable and robust than the conventional computed torque controller. This study is included with an analytical methodology of inverse kinematic computation for 6 DOF manipulators. And an intelligent PID based on feed forward fuzzy control structure is applied to control the working path control with disturbances caused by uncertainty parameters of the manipulator dynamic model. Lastly, the validity of proposed is verified by simulations and experiments.

Digital Customized Automation Technology Trends (디지털 커스터마이징 자동화 기술 동향)

  • Song, Eun-young
    • Fashion & Textile Research Journal
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    • v.23 no.6
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    • pp.790-798
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    • 2021
  • With digital technology innovation, increased data access and mobile network use by consumers, products and services are changing toward pursuing differentiated values for personalization, and personalized markets are rapidly emerging in the fashion industry. This study aims to identify trends in digital customized automation technology by deriving types of digital customizing and analyzing cases by type, and to present directions for the development of digital customizing processes and the use of technology in the future. As a research method, a literature study for a theoretical background, a case study for classification and analysis of types was conducted. The results of the study are as follows. The types of digital customizing can be classified into three types: 'cooperative customization', 'selective composition and combination', 'transparent suggestion', and automation technologies shown in each type include 3D printing, 3D virtual clothing, robot mannequin, human automatic measurement program, AR-based fitting service, big data, and AI-based curation function. With the development of digital automation technology, the fashion industry environment is also changing from existing manufacturing-oriented to consumer-oriented, and the production process is rapidly changing with IT and artificial intelligence-based automation technology. The results of this study hope that digital customized automation technology will meet various needs of personalization and customization and present the future direction of digital fashion technology, where fashion brands will expand based on the spread of digital technology.

Development of a Quality Analysis Program for Laser Fusion Cutting (레이저 용융 절단 해석 프로그램 개발)

  • 이성환;민헌식
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.72-79
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    • 2002
  • Though the laser cutting process is increasingly used in industry, a process automation and systematic database is still yet to be developed. In this study, as the fundamental step toward the construction of a reliable process expert system, a laser cutting quality monitoring/analysis system is developed based on simulations and experimental results. The relations between laser process parameters and laser cutting surface quality parameters such as kerf geometry, striation, surface roughness and dross formation are characterized and analyzed. A graphical user interface is used to visualize the results.