• Title/Summary/Keyword: Automatic design

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A Study on the Development of Automatic Drawing System for Pump (펌프의 자동설계 시스템 개발에 관한 연구)

  • Kim, Ill-Soo;Park, Chang-Eun;Jeong, Young-Jae;Song, Chang-Jae;Kim, Hak-Hyoung;Park, Ju-Seog
    • 유체기계공업학회:학술대회논문집
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    • 1999.12a
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    • pp.333-337
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    • 1999
  • The biggest challenge facing today manufacturing industry is better quality and high productivity. From an economic point of view, productivity is the most important parameter, as high productivity will reduce the cost. However, the customers of day are not only cost concerned, but also quality conscious. So high accuracy levels should also be achieved in the manufacturing process. This paper reports the development of a automatic design system based on AutoCAD program. 1'his work is composed of three section that are design of top down menu, impeller and casing for pump programed by AutoLISP language and runned Windows system. The developed system ultimately generates the design for a pump through AutoCAD program. In the design of the pump, it needs about 23 hours with an expert, but this system can be only 80 seconds without an expert.

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Design of Counter Shaft Automatic Transmission Gear Train Layout for Construction Vehicles (건설중장비용 카운터샤프트 자동변속기 기어열 레이아웃 설계)

  • Jung, G.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.3
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    • pp.23-31
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    • 2009
  • Counter shaft transmission is a popular automatic transmission power train in construction vehicles such as wheel loader and forklift. The gear train layout of counter shaft transmission is a very basic and important development stage because it affects the most of components design including hydraulic system and shift control algorithm, etc. This paper presents a design methodology for the gear train layout from the analysis of power flow path and clutch hook-up of the existing counter shaft transmission that is adopted in commercialized construction vehicles. Also, independent constraints for the meshed gear ratios are derived in order to realize forward 4-speed and reverse 3-speed gear ratio. The layout design principle proposed here was applied to the new original counter shaft transmission that is underdevelopment.

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Development of Automatic Drawing Program for Elevator Installation Drawing to Strengthen Competitiveness of The Elevator Industry (승강기 산업의 영업설계 경쟁력 강화를 위한 승강기 설치도면 자동생성 프로그램 개발)

  • Ko, Young-joon;Kim, Byoung-ik;Han, Kwan-hee
    • Journal of Convergence for Information Technology
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    • v.9 no.2
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    • pp.172-179
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    • 2019
  • Recently, design automation of installation drawings and design elements has been required in the elevator industry. This is recognized as an important role in securing adaptability on site, reducing design errors, and enhancing export competitiveness. However, in case of a small company doesn't have enough resources to develop the program, and it is difficult to develop a design automation program. Therefore, it is necessary to have an automatic drawing generation program that enables small companies to easily invest and use, while allowing users to concentrate on productive tasks. In this paper, we propose an automatic drawing generation program using parametric coding technique. This program is linked with the web service and automatically creates the drawing when the user enters the site information on the web. This is useful for elevator installation and maintenance due to reduced drawing time for elevator drawings.

Plate Forging Process Design for an Under-drive Brake Piston in Automatic Transmission (자동변속기용 언더드라이브 브레이크 피스톤의 판 단조공정 개선 방안)

  • Jeon, H.W.;Yoon, J.H.;Lee, J.H.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.23 no.2
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    • pp.88-94
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    • 2014
  • The under-drive brake piston is an essential part in the automatic transmissions of automobiles. This component is manufactured by forging after blanking from S55C plate with a thickness of 6mm. It is difficult to design the plate forging process using a thick plate approach since there will be limited material flow as well as large press loads. Furthermore, the under-drive brake piston has a complex shape with a right angle step, which often results in die unfill and abrupt increase in press load. To overcome these obstacles, a separate die for filling material sufficiently to the corner of the right angle step is proposed. However, this approach induces an uncontrolled workpiece surface between the dies, resulting in flash. This excess flash degrades the tool life in the final machining after cold forging as well as increases the cycle time to obtain the net-shape of the part. In the current study, we propose an optimum process design using a conventional die shaped with the benefit of finite element analysis. This approach enhanced the process efficiency without sacrificing the dimensional accuracy in the forged part. As the result, the optimum plate forging process was done with a two stage die, which reduces weight of by 6% compared with previous process for the under-drive brake piston.

Development on the Auto Showering System Concerning Bed Type for the Elderly: Focusing on Nozzle Optimization

  • Hong, Jae-Soo;Kim, Jong-Hyun;Chun, Keyoung-Jin
    • Journal of the Ergonomics Society of Korea
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    • v.31 no.2
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    • pp.389-396
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    • 2012
  • Objective: The aim of this study is to design an auto showering system regarding bed type for old people or bedridden patients. Background: The rapid growth concerning the aging population leads to an increase in elderly bedridden patients living in senior care centers and hospitals where care givers have difficulty bathing older people with limited mobility. Method: In this study, a showering equipment for experiment was based on anthropometric and researching existing products. The nozzle position was optimized by showering tests and simulations using showering equipment. Results: The problems regarding the existing products were analyzed and the nozzle position was optimized through showering tests. The number, position, and spraying angle of the nozzle were optimized through showering simulations. The automatic showering system concerning bed type was designed by considering their results. Conclusion: When designing an automatic showering system, the most important design element involves determining the position of nozzle and angle of water injection and the number of nozzles. The system was developed by applying the results through user centered-research. Application: The user centered-research for developing products was applied directly in order to develop automatic baths, showering products etc. Furthermore, it was also available to be applied towards senior friendly products.

A Study on the 3D model Automatic formation using form measurement data (형상측정 데이터를 이용한 3차원 모텔 자동생성에 관한 연구)

  • Kim, M.J.;Lee, S.S.;Kim, T.H.;Park, J.B.;Jeon, E.C.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.152-157
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    • 2001
  • This paper is to model a 3D-shape product applying mathematically the data acquired from a 30 scanner and using an Automatic Design Program. The research studied in th reverse engineering up to now has been developed continuously and surprisingly. However, forming 3D-shape sol id models in CAE and CAM. based on the research, the study leaves much to be desired. Especially, analyses and studies reverse-designing automatically using measured data after manufacturing. Consequently, we are going to acquire geometric data using an 30 scanner in this study with which we will open a new field of reverse engineering by a program which can design a 3D-shape solid model in a CDA-based program automatically. Utilization of this program make it possible to minimize time in designing a product and establish a ADS(Automatic design system) program library to using all of the data from reverse engineering.

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Analysis Models for Automatic Design of Orthotropic Steel Deck Bridges (자동화설계를 위한 강상판교의 해석모델)

  • Cho, Hyo Nam;Chung, Jee Seung;Min, Dae Hong
    • Journal of Korean Society of Steel Construction
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    • v.11 no.4 s.41
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    • pp.363-372
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    • 1999
  • This study proposes useful analysis models for automatic design of orthotropic steel deck bridges. For the selection of the best or the most proper analysis model this paper presents various analysis models based on grillage model, which are then compared with each other in terms of reliability of analysis, computing time and effectiveness. Also the selected analysis models are compared with Pelikan-Esslinger method well-known for orthotropic steel deck bridge analysis. The effectiveness of proposed analysis models is demonstrated by means of a numerical example that is a three-span continuous (60m+80m+60m=200m) orthotropic steel-box girder bridge.

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Design Parameter Analysis of the Proportional Control Valve for Wheel-Loader Automatic Transmission (휠로더 자동변속기용 비례 제어 밸브의 설계 특성 해석)

  • Park, Young-Jun;O, Joo-Young;Yun, Ung-Kwon;Lee, Guen-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.5
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    • pp.27-35
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    • 2010
  • A loader used for uploading materials into truck is a kind of construction equipment. Mainly, a wheel loader is applied to construction work. Recently, an automatic transmission for the wheel loader is used to help drivers get the repetitive works done comfortably. It is composed of geartrain, clutch pack, hydraulic control system and TCU. Especially, a high-performance proportional control valve and its control algorithm is demanded to achieve the shift quality during a change of speed. In this paper, the commercial package program was used in order to justify model of the proportional control valve and simulate it. Steady-state and dynamic characteristics of PCV were analyzed to classify attractive forces and hydraulic control characteristics. This model also was verified the validity compared to the experimental result. Using the developed model, performances of PCV were predicted as studying design parameters.

Development of Shift-By-Wire System for an Automatic Transmission Equipped Vehicle (자동변속기장착 차량의 Shift-By-Wire 시스템 개발)

  • Kim, Jung-Yun;Yim, Chung-Hyuk;Lim, Won-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.41-46
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    • 2007
  • This article deals with the design and prototyping of Shift-By-Wire system for an automatic transmission equipped vehicle. In order to manipulate the shifting action electronically, Shift-By-Wire system consists of an electronic shift lever, an electric shift actuator and position sensors. The shift lever is designed to transform the driver's shifting command into an electric signal; it includes the position sensor using non-contact type hall sensor and an additional shifting switch acting as Tip-tronic. For the design of an electric shifting actuator, we investigated the stroke angles and shifting efforts of the manual control lever in each shifting section. And the position sensor of the shifting actuator is designed by using a potentiometer with an optical encoder. Finally the prototype of Shift-By-Wire system was built in a conventional 2.4L class SUV vehicle, and we performed road tests in order to verify its performance.

A Study on Automatic Control Systems for Seawater Desalination Plants (해수 담수화 플랜트 제어 시스템 구성 방안 연구)

  • Ju, Young-Duk;Kim, Kyeong-Beom;Kim, Jin
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.3-9
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    • 2008
  • Recently, the plant industries are being activated and plant control systems use various technologies. Because the optimized design for the plants is very important for the reducing of operation and maintenance costs, automatic control systems become more important. Plant control systems consist of the master controller, the plant networks, the programming environment for engineering, monitoring software and the field devices. The control systems should have reliability, availability and safety. Modular architecture of hardware and software makes flexible configuration of the control systems. Each component should have diagnostic functions. It follows industrial standards and makes open systems. Open systems increase accessibility against the data which is distributed in the plants. The controllers including processor and communication modules use the up-to-date technology. They have real time and fault tolerant function by duplicating processors or networks. It also enables to make the distributed control systems. The distributed architecture makes more scalable main control system. Automatic control systems can be operated with better performance. In this paper, we analyzed the requirements of the seawater desalination plants and made some consideration facts for developing the optimized controller. Also we described the design concept of the main controller, which consists of several modules. We should validate and complement the design for the reliability and better performance.

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