• 제목/요약/키워드: Automatic cutting

검색결과 234건 처리시간 0.019초

선삭가공에 있어서 채터진동의 인프로세스 검출에 관한 연구(II) (A Study on In-Process Detection of Chatter Vibration in a Turning Process)

  • 구연욱;정의식
    • 한국정밀공학회지
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    • 제9권3호
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    • pp.117-121
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    • 1992
  • There have been many studies on chatter vibration in machining but there seems to be no regulations to decide the commencing point of chatter objectively. The development of an objective method which can estimate and detect chatter commencement is very much in need for automatic manufacturing systems, dynamic performance tests for machine tools, and so on. In this study, an approach for in-process monitoring and for deciding commencing point of the chatter vibration using the frequency band-energy method was proposed. From this method, in-process monitoring system for detection the chatter vibration was developed, and investigated its practical possibility. As a result, it is shown by experiments that the chatter vibtation can be detected accurately. Since the changing pattern of the signal energy in certain frequency band during chattering is seldom affected by the variation of cutting conditions, if adequate pre-measures are taken, this method can be widely used in most machining processes.

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센서퓨젼 기반의 인공신경망을 이용한 드릴 마모 모니터링 (Sensor Fusion and Neural Network Analysis for Drill-Wear Monitoring)

  • ;권오양
    • 한국공작기계학회논문집
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    • 제17권1호
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    • pp.77-85
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    • 2008
  • The objective of the study is to construct a sensor fusion system for tool-condition monitoring (TCM) that will lead to a more efficient and economical drill usage. Drill-wear monitoring has an important attribute in the automatic machining processes as it can help preventing the damage of tools and workpieces, and optimizing the drill usage. In this study, we present the architectures of a multi-layer feed-forward neural network with Levenberg-Marquardt training algorithm based on sensor fusion for the monitoring of drill-wear condition. The input features to the neural networks were extracted from AE, vibration and current signals using the wavelet packet transform (WPT) analysis. Training and testing were performed at a moderate range of cutting conditions in the dry drilling of steel plates. The results show good performance in drill- wear monitoring by the proposed method of sensor fusion and neural network analysis.

로봇을 이용한 두개골 드릴링 시스템의 프로토타입 개발 (Prototype Development of a Robotic System for Skull Drilling)

  • 정연찬
    • 한국CDE학회논문집
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    • 제17권3호
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    • pp.198-207
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    • 2012
  • This paper presents an overview of automated robotic system for skull drilling, which is performed to access for some neurosurgical interventions, such as brain tumor resection. Currently surgeons use automatic-releasing cranial perforators. The drilling procedure must be performed very carefully to avoid penetration of brain nerve structures; however failure cases are reported. The presented prototype system utilizes both preoperative and intraoperative information. Preoperative CT image is used for robot path planning. A NeuroMate robot with a six-DOF force sensor at the end effector is used for intraoperative operation. Intraoperative cutting force from the force sensor is the key information to revise an initial registration and preoperative path plans. Some possibilities are verified by path simulation but cadaver experiments are required for validation of this prototype.

칩브레이크 선정을 위한 Taguchi 방법의 적용 (Application of Taguchi Method for the Selection of Chip Breaker)

  • 전준용
    • 한국생산제조학회지
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    • 제7권3호
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    • pp.118-125
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    • 1998
  • Chip control is a major problem in automatic machining process, especially in finish turning operation. In this case, chip breaker is one of the important factors to be determined. As unbroken chips are grown. these deteriorate the surface roughness. and proces automation can not be carried out. In this study to get rid of chip curling problem while turning internal hole. optimal chip breaker is selected from the experiment. The experiment is planned with Taguchi's method that is based on the orthogonal arrary of design factors. From the response table. cutting speed, feedrate, depth of cut and tool geometry turn to be major factors affecting chip formation. Then, optimal chip breaker is selected. and this is verified as good enough for chip control from the experiment.

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AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구 (A Study on CNC Machine Tool Wear using AE Sensor)

  • 정재수;김광태;정수일
    • 대한안전경영과학회지
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    • 제2권3호
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    • pp.185-195
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automatino system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

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시스템인식을 이용한 공구파손 검출 (Tool Fracture Detection Using System Identification)

  • 사승윤
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.119-123
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    • 1996
  • The demands for robotic and automatic system are continually increasing in manufacturing fields. There were so many studies to monitor and predict system, but it were mainly relied upon measuring of cutting force, current of motor spindle and using acoustic sensor, etc. In this study digital image of time series sequence was acquired taking advantage of optical technique. Then, mean square error was obtained from it and was available for useful observation data. The parameter was estimated using PAA(parameter adaptation algorithm) from observation data. AR model was selected for system model, fifth order was decided according to parameter estimation. Uncorrelation test was also carried out to verify convergence of parameter. Through the proceedings, we found there was a system stability.

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수정체유화장치의 초음파 출력속도 및 자동막힘감지 기능 향상의 술 후 임상결과 비교 (Clinical Effects of an Improved Pump Reaction Rate and Automatic Occlusion Sensing System in Phacoemulsification)

  • 김유나;이진아;김재용;김명준;차흥원
    • 대한안과학회지
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    • 제59권11호
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    • pp.1017-1023
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    • 2018
  • 목적: 최근 펌프조절장치와 발판의 반응속도가 빨라지고 자동막힘감지(automatic occlusion sensing) 기능이 향상되어 수술 중 흡입력과 절단력을 향상시킨 수정체유화장치가 소개된 바 있다. 본 연구에서는 수정체유화술 시행 중 여러 매개변수를 비교하여 기기의 반응속도 향상과 자동막힘감지 기능이 수정체유화술의 임상결과에 미치는 영향을 비교하고자 하였다. 대상과 방법: 단일 술자에게 수정체유화술을 시행받은 68명의 백내장 환자, 총 80안이 본 연구에 포함되었다. 기존의 기기(WhiteStar $Signature^{(R)}$ system)를 사용하여 초음파유화술을 시행한 40안을 대조군으로 하였으며, 반응속도 향상 및 자동막힘감지 기능 효과를 분석하기 위해서 향상된 기기(WhiteStar $Signature^{(R)}$ PRO system)를 사용하여 초음파유화술을 시행한 40안을 실험군으로 정하였다. 두 군 모두에서 수술 중 parameter of effective phaco time with a specific coefficient for the transversal movement expressed in seconds (EFX), 총 초음파 사용시간(ultrasound time), 유효 초음파 사용시간(effective phaco time, EPT), 평균 초음파 출력(average phaco power, AVG) 및 평형염액 사용량을 확인하였고 수술 전후 중심각막두께(central corneal thickness)를 확인하여 수술 전후의 상관관계를 독립표본검정을 통하여 분석하였다. 결과: 두 군의 비교에서 수정체혼탁도와 상관없이 Signature $PRO^{(R)}$ system에서 수술 중 적은 EFX (p<0.001), 짧은 유효 초음파 사용시간(EPT, p<0.001), 작은 평균 초음파 출력(AVG, p<0.001)을 사용함을 확인하였다. 수술 후 중심각막두께는 양 군에서 차이가 없었다. 결론: 수정체유화술을 시행함에 있어 기기의 반응속도 향상 및 자동막힘감지 기능은 수술 중 수정체 핵의 흡입력과 절단력을 높이면서도 전방을 안정적으로 유지할 수 있도록 하여 유의하게 짧은 시간 동안 적은 초음파 출력을 사용하면서 효율적인 수술이 가능하게 함을 확인하였다.

전자장비와 컴퓨터기술을 이용한 산업시스템의 생산성 개선에 관한 연구 (A Study of Improvement the Productivity of the Industrial System using Electronics and Computer Technology)

  • 이근호;류갑상
    • 디지털융복합연구
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    • 제12권1호
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    • pp.593-598
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    • 2014
  • 조선업종은 숙련공의 감소와 노동력 부족을 해결하기 위해 자동화와 기계화가 필요하다. 특히 조선용 핸드레일 제조공정은 표준화된 타 분야와 달리 자동화가 낙후되어 있다. 본 논문에서는 조선용 핸드레일 제작에 사용할 수 있는 평철 자동화시스템을 컴퓨터 융합기술을 활용하여 설계하고 개발하였다. 시스템 기구부는 절단공정의 효율성, 생산성, 안정성 등을 고려하여 설계하였고, CATIA 와 ANSYS를 사용하여 구조물의 안정성을 확인하였다. 시스템 제어부는 개방성과 확장성을 제공하는 PCNC 콘트롤러를 사용하였고, 터치스크린 방식의 화면 조작을 통해 시스템의 제어 및 모니터링을 할 수 있도록 구축하였다. 평철 자동화시스템은 기계, 전자 그리고 컴퓨터 기술을 융합하여 산업체의 생산성을 향상시킬 수 있도록 개발하였다.

방전가공에서 전기적 변화가 갖는 방전 특성에 관한 연구 (A study for its Characteristics with Electric Variation in an Electrical Discharge Machining)

  • 신근하
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.132-136
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    • 1996
  • A Study is a experiment which is figure out to aptimum discharge cutting condition of the surfaceroughness, electric discharging speed and electro wear ratio with Ton Toff and V(voltage) as an input condition according to the current(Ip) in an electric spark machine ; 1)Electrode is utilized Cu(coper) and Graphite. 2)Work piece is used the material of carbon steel. The condition of experiment is; 1)Current is varied 0.7(A) to 50(A). 2)Pulse time(Ton) is varied 3($\mu$s) to 240($\mu$s) and also Toff is varied 7($\mu$s) to 20($\mu$s). 3)The time of electric discharging to work piece in each time is 30(min) to 60(min) 4)After the upper side of work piece was measured in radius (5${\mu}{\textrm}{m}$) of syulus analyzed the surface roughness to made the table and graph of Rmax by yielding data. 5)Electro wear ratio is; \circled1Coper was measured cx-machining and post machining but the electronic baiance. \circled2The ex-machining of graphite measured by it, the post-machining was found the data from volume specific gravity and analyzed to made its table and graph on ground the data 6)In order to keep the accuracy of voltage affected to the work piece was equipped with the A.V.R(Automatic Voltage Regulator). 7)The memory scope was sticked to the electric spark machine. 8)In order to preserve the precision of current, to get rid of the noise occured by internal resistance of electric spark machine and to force injecting for the discharge fluid, it made the fixed table for a work piece to minimize the work error by means of one's failure during the electric discharging According to above results, the surface roughness by the variation of electrodw and current was analyzed to compare KS(Korea Standards) It was decided the optimum condition of electric discharge cutting through analyzing the effect of electric discharge speed and electro wear ratio.

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연안자망 부이에 어구자동식별 장치 설치방안에 관한 기초적 연구 (A fundamental study on the installation methods of automatic identification buoy on coastal gill net)

  • 허남희;강경범;구명성;김근형;김종범;좌민석;김준택;정주명;김병엽;김석종
    • 수산해양기술연구
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    • 제55권4호
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    • pp.294-302
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    • 2019
  • As a series of fundamental researches on the development of an automatic identification monitoring system for fishing gear. Firstly, the study on the installation method of automated identification buoy for the coastal improvement net fishing net with many loss problems on the west coast was carried out. Secondly, the study was conducted find out how to install an automatic identification buoy for coastal gill net which has the highest loss rate among the fisheries. GPS for fishing was used six times in the coastal waters around Seogwipo city in Jeju Island to determine the developmental status and underwater behavior to conduct a field survey. Next, a questionnaire was administered in parallel on the type of loss and the quantity and location of fishing gear to be developed and the water transmitter. In the field experiment, the data collection was possible from a minimum of 13 hours, ten minutes to a maximum of 20 hours and ten minutes using GPS, identifying the development status and underwater behavior of the coastal gillnet fishing gear. The result of the survey showed that the loss of coastal net fishing gear was in the following order: net (27.3%), full fishing gear (24.2%), buoys, and anchors (18.2%). The causes were active algae (50.0%), fish catches (33.3%) and natural disasters (12.5%). To solve this problem, the installation method is to attach one and two electronic buoys to top of each end of the fishing gear, and one underwater transmitter at both ends of the float line connected to the anchor. By identifying and managing abnormal conditions such as damage or loss of fishing gear due to external factors such as potent algae and cutting of fishing gear, loss of fishing gear can be reduced. If the lost fishing gear is found, it will be efficiently collected.