• 제목/요약/키워드: Automatic cutting

검색결과 235건 처리시간 0.032초

다층퍼셉트론을 이용한 절삭칩 형상과 채터검출에 관한 연구

  • 박동삼
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.293-297
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    • 1992
  • For the computerized monitoring and diagnosis of the undesirable chip chatter which are major obstacles to FMS, a pattern recognition system based on multi-layer perception neural network is developed and the performance of the system is experimentally evaluated. Experimental results show that recognition of the two class state of normal or abnormal cutting gives satisfactory results with success rate of 81`91%. Therefore, the proposed system has possibility for use in monitoring and diagnosis of automatic manufacturing system

와이어 컷 방전 가공을 위한 자동프로그래밍 시스템 AUTO-CUT의 개발에 관한 연구 (A study on the development of the computer aided part programming system 'AUTO-CUT' for wire-cut EDM)

  • 이재원;강신한;강호진
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1987년도 한국자동제어학술회의논문집; 한국과학기술대학, 충남; 16-17 Oct. 1987
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    • pp.255-259
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    • 1987
  • This paper introduces the system AUTO-CUT for the automatic generation of NC tapes for wire-cut EDM (Electrodischarge Machining) parts. The information input to the system is the description of the part geometries, the tool motions and the cutting conditions etc. The system generates CLDATA. Also dynamic graphic display of the tool motions can be-performed on the screen.

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원통 치차와 호브의 3차원 형상 자동 생성에 관한 연구 (A Study on Automatic Generation for 3-Dimensional Geometry of Cylindrical Gear and Hob)

  • 정태형;하영욱
    • 대한기계학회논문집A
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    • 제25권1호
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    • pp.39-46
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    • 2001
  • When designing a gear, designers determine basic dimensions of a gear with transmitted power considering strength, interference and so on. But, designers can not easily obtain the tooth profile generated by dimensions as well as the geometry of generating hob for cutting the tooth profile. In order to resolve these problems, an automatic design system creating not only the solid model of a gear but also that of the generating hob using the design parameters of dimensions is developed. Through the developed system, designers system, designers can improve the efficiency of design and satisfy the variable requirements of design as well. In this research, the three-dimensional solid models for spur and helical gears are generated considering the design parameters. Besides, those for generating hob regarding the design parameters of hob is created automatically. The system is developed by using Visual Basic and its three-dimensional geometric modeling module is constructed by using SolidWorks.

비닐 천공 시스템 개발 - 칼날 형상이 천공 성능에 미치는 영향 (Punching System for Plastic Mulching at Soybean Field - Effect of Punching Knife Shape on the Cutting Performance)

  • 홍성하;최안렬;이규승
    • 농업생명과학연구
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    • 제50권5호
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    • pp.217-224
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    • 2016
  • 본 연구에서 개발된 자동천공기는 콩의 재식밀도를 고려한 비닐 천공능력이 작업주행속도 0.18-0.28m/s 조건에서 콩의 주간거리 0.20m, 0.25m, 0.30m에 대해 각각 320-500㎡/h, 260-400㎡/h, 210-330㎡/h의 범위로 나타났다. 천공율은 칼날과 지면간 30mm 거리에서 비닐이 100% 천공되었으며, 50mm 거리에서 원형칼날 16.7-25.2%, 사각칼날 33.0-42.3%, 육각칼날 54.5-100.0% 범위에서 천공되었다. 또한, 육각칼날 60°에서 비닐 절단면이 매끄럽고 부드러워 절단품질이 가장 우수하였다.

밀폐형 임펠러의 5축 드릴링 모듈의 개발 (The Development of Module for 5-axis Drilling of a Closed Type Impeller)

  • 손황진;조영태;정윤교
    • 한국기계가공학회지
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    • 제13권1호
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    • pp.1-7
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    • 2014
  • An impeller is difficult to machine due to the complex, overlapping and twisted shapes that form the blades of an impeller. Therefore, most CAM software companies have developed a CAM module for manufacturing an impeller in addition to their CAM software. However, it is not easy for inexperienced users to machine impellers. The purpose of this paper is to outline the development of an automatic CAM module for the manufacturing of an impeller (E-ICAM) which is based on visual basic language and which uses a CATIA graphical environment in order to simplify the machining of impellers. The automatic CAM module generates a tool path and proposes the recommended cutting condition according to the stock and tool material. In addition, it includes a post-processor for five-axis control machining. Therefore, a user can easily machine impellers using this automation module. There are two types of impellers: the closed and open types. The closed-type impeller consists of the body and cover parts. To combine these two parts, it is necessary to create tap holes on the shroud of the body. Therefore, in the study, a drilling CAM program for a closed-type impeller is developed and manufactured by creating NC data from the developed drilling program. After manufacturing the test specimen, its compatibility was verified.

기어 그라인딩 장비 가공조건 최적화에 대한 실험적 연구 (An Experimental Research for the Optimization of the Gear Grinding Machine's Operating Condition)

  • 이현구;김무석;황선양;권오준;강구태
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2010년도 춘계학술대회 논문집
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    • pp.65-66
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    • 2010
  • To improve the gear noise quality, gear tooth grinding machine are widely used in automotive industry. While using the gear profile grinding machine to improve the gear tooth quality of the transmission, several defects such as chattering, tooth waves that cause the gear noise occasionally happened. But it is very difficult to solve that problem, because there is no one who knows the setting up the optimal grinding condition appropriately. The abnormal manufacturing conditions which make the gear noise make the engineer to spend a lot of time, effort, and money. Due to demands for solving the serious abnormal gear noise happened in the new FF 6th stage automatic transmission in the mass product stage, the vibration checking process in the worm wheel axis, work rotation and fixed axis of the grinding machine were adapted to find the root causes. As a result, gear profile wave are affected by the work rotation axis's unbalance which is caused by worm wheel feeding speed. And a primary and the secondary grinding feeding speed, cutting oil, work fixed forces are also proved as the important factors. After setting up the grinding condition reported in this paper, it was adapted successfully to the grinding machine to manufacture the new FF 6th speed automatic transmissions' output gear. The gear noise was dramatically disappeared and the process and results will offer good guides to the engineers who manufacture the gear with the grinding machine.

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다관절 로봇을 이용한 3차원 곡면가공 방안에 관한 연구 (Study on Three-Dimensional Curved-Surface Machining Using Industrial Articulated Robot)

  • 정창욱;노태양
    • 대한기계학회논문집A
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    • 제35권9호
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    • pp.1071-1076
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    • 2011
  • 본 연구에서는 산업용 다관절 로봇을 이용한 3 차원 곡면가공 방안에 대하여 연구하였다. 가반중량이 큰 산업용 로봇의 경우 반복위치정밀도가 높지 않아 위치오차와 가공 깊이 방향 오차를 발생시키며, 본 연구에서는 레이저 변위센서를 이용하여 이를 보정하는 방법을 제시하였다. 로봇교시포인터의 수를 줄이기 위하여 가공면의 특이점들만을 이용하여 곡면 가공이 가능하도록 로봇 궤적을 생성하는 방안을 연구하였다. 본 연구에서는 실제 산업용 로봇을 이용하여 가공시험을 수행하였다. 회전수, 가공각도, 가공깊이, 가공속도 등의 가공조건을 변경해가며, 표면조도, 실제 가공깊이, 진동 및 소음 발생에 대한 시험을 수행하여 적용 가능한 가공조건을 도출하였다.

기어 그라인딩 장비 가공조건 최적화에 대한 실험적 연구 (An Experimental Research for the Optimization of the Gear Grinding Machine's Operating Condition)

  • 이현구;김무석;강구태
    • 한국소음진동공학회논문집
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    • 제20권7호
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    • pp.665-671
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    • 2010
  • To improve the gear noise quality, gear tooth grinding machine are widely used in automotive industry. While using the gear profile grinding machine to improve the gear tooth quality of the transmission, several defects such as chattering, tooth waves that cause the gear noise occasionally happened. But it is very difficult to solve that problem, because there is no one who knows the setting up the optimal grinding condition appropriately. The abnormal manufacturing conditions which make the gear noise make the engineer to spend a lot of time, effort, and money. Due to demands for solving the serious abnormal gear noise happened in the automatic transmission in the mass product stage, the vibration checking process in the worm wheel axis, work rotation and fixed axis of the grinding machine were adapted to find the root causes. As a result, gear profile wave are affected by the work rotation axis's unbalance which is caused by worm wheel feeding speed. And a primary and the secondary grinding feeding speed, cutting oil, work fixed forces are also proved as the important factors. After setting up the grinding condition reported in this paper, it was adapted successfully to the grinding machine to manufacture the new automatic transmissions' gear. The gear noise was dramatically disappeared and the process and the results will offer good guides to the engineers who manufacture the gear with the grinding machine.

Development of software for computing forming information using a component based approach

  • Ko, Kwang-Hee;Park, Jung-Seo;Kim, Jung;Kim, Young-Bum;Shin, Jong-Gye
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제1권2호
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    • pp.78-88
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    • 2009
  • In shipbuilding industry, the manufacturing technology has advanced at an unprecedented pace for the last decade. As a result, many automatic systems for cutting, welding, etc. have been developed and employed in the manufacturing process and accordingly the productivity has been increased drastically. Despite such improvement in the manufacturing technology, however, development of an automatic system for fabricating a curved hull plate remains at the beginning stage since hardware and software for the automation of the curved hull fabrication process should be developed differently depending on the dimensions of plates, forming methods and manufacturing processes of each shipyard. To deal with this problem, it is necessary to create a "plug-in" framework, which can adopt various kinds of hardware and software to construct a full automatic fabrication system. In this paper, a framework for automatic fabrication of curved hull plates is proposed, which consists of four components and related software. In particular the software module for computing fabrication information is developed by using the ooCBD development methodology, which can interface with other hardware and software with minimum effort. Examples of the proposed framework applied to medium and large shipyards are presented.

고속 회전형 공구헤드의 설계 및 성능시험 (Design and Performance Test of High-speed Swivel Tool Head)

  • 김인환;구자함;허남수
    • 한국기계가공학회지
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    • 제13권5호
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    • pp.57-63
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    • 2014
  • At present, a high-speed swivel tool head of a small size is required to improve the productivity of CNC automatic lathes. Hence, there is growing interest in shorter machining times with higher cutting speeds. However, an increase in the rotation speed of a swivel tool head also has adverse effects, such as vibration and noise caused by the swivel tool head system. In this work, the fatigue life and contact pressure of a swivel tool head bearing system driven by gears were calculated. Based on the calculated results, a prototype swivel tool head was manufactured and its static and dynamic characteristics, i.e., the vibration, noise and precision, were measured using a reliability testing device which allows the application of cutting force to the end of the swivel tool head.