• Title/Summary/Keyword: Automatic assembly system

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Development of Automatic Selection of Assembly Direction and Assembly Sequence Correction System (조립 방향 자동 판별 및 조립 순서 자동 수정 시스템 개발)

  • Park, Hong-Seok;Park, Jin-Woo
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.6
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    • pp.417-427
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    • 2013
  • Assembly direction is used in order to confirm the generated assembly sequences in an automatic assembly sequence planning system. Moreover, assembly sequence planners can ascertain the feasibility of a sequence during simulation with assembly direction based in a CAD environment. In other words, assembly direction is essential for sequence optimizing and automatic generation. Based on the importance of assembly direction, this paper proposes a method to select the best direction for the generated assembly sequence using disassembly simulation and geometrical common area between assembled parts. Simultaneously, this idea can be applied to verify the generated assembly sequence. In this paper, the automatic selection of assembly direction and sequence correction system is designed and implemented. The developed algorithms and the implemented system are verified based on case study in the CAD environment.

Design and Implementation of the Automatic cable assembly test system that can test cable assembly effectively

  • Jang, Ki-Mang
    • Journal of the Korea Society of Computer and Information
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    • v.23 no.7
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    • pp.1-10
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    • 2018
  • In this paper, we propose the principles and design details of Automatic cable assembly test system and show its utility. Testing the cable assembly is required periodically or non-periodically in the system that the cable assembly performance is quite important like military equipment. There are several weaknesses when humans test the cable assembly manually. It not only takes much time but also could happen human error. To improve these disadvantages, I developed Automatic cable assembly test system. The system can be implemented by building switching control system that connect and disconnect the cable assembly and measuring devices. Through the result of the cable assembly test with this test system, we show this system makes test time short and improves of test reliability as compared with manual test.

Implementation and Evaluation of Automatic Assembly System from Manual Assembly Process of Small-sized Motor (소형 모터의 수 조립 공정의 자동 조립 시스템 구축 및 평가 체계)

  • Mok, Hak-Soo;Cho, Jong-Rae;Kim, Myoung-Lyoul
    • IE interfaces
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    • v.12 no.1
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    • pp.32-42
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    • 1999
  • This paper proposes and implementation procedure for an automatic assembly system from a manual assembly and an evaluation method of implemented several automatic system alternatives using an AHP (Analytic Hierarchy Process) in a small-sized motor. First, the current product is redesigned for DFA (Design For Assembly) and assembly automation of motor, and then it is decided mechanisms of moving, magazining, feeding, composing of each part using main joining equipment and auxiliary equipment. Following the decided mechanism, the necessary assembly machines are selected or designed considering objectives and assembly conditions. Finally, the layout alternatives are completed for the automatic assembly system. According to the evaluation criteria which are established in advance, the automatic system alternatives are analyzed using AHP.

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Structural and Dynamic Characteristic Analysis for Automatic Magazine Feeder in Automation Assembly System for LED Convergency Lighting (LED 융합조명의 자동화 조립 시스템에서 전자동 매거진 피더에 관한 구조해석과 동특성 분석)

  • Choo, Se-Woong;Jeong, Sang-Hwa
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.23-33
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    • 2018
  • In the general manual feeder of an LED lighting assembly system, many workers are needed to supply parts to the main conveyor. The automatic feeder for modern automation lighting assembly systems consists of a completely automated feeding system and a magazine system that supplies the parts automatically. A standardized LED panel and diffusion cover is stacked in the cartridge of the magazine system. The structural safety of the automatic feeding system with regard to handling the load from the panels and covers stored in the cartridge should be guaranteed. LED convergency lighting modules are assembled using two LED panels and one diffusion cover in an automatic feeder. In this study, the structural safety and fatigue life of the automatic feeder and magazine were analyzed by considering the load generated in the automatically assembled LED convergency lighting system. In addition, the dynamic behavior of each auto-feeding system and magazine delivery system was visualized, and the working process was evaluated via dynamic simulation using a virtual engineering method. A tack time table for automatic feeding systems was derived by developing a virtual prototype.

A study on design of assembly and evaluation system for optical micro film filter (필름형 마이크로 광필터 조립 평가 시스템 설계에 관한 연구)

  • 최두선;제태진;황경현;박한수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1191-1194
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    • 2003
  • At present, the fabrication of optical filter for optical communication mostly depends on handwork, and only a few companies are propelling semi-automatic systems compounded with automatic and hand-operated methods. The measurement evaluation of optical filters is not commonly useful, so it causes difficulties in the producing field. And the packaging process becomes a very unstable process because the filters are judged from the results that they are not measured and immediately packaged during that process. In this situation, the automatic assembly system of optical filter for communication is extremely important and has begun to make its appearance as the most necessary technology for developing optical communication component with high-functionality. In this paper, we constructed systems of assembly and performance evaluation for micro optical collimator. And by using that, we designed a system capable of performance evaluation and assembly of film filter of about 30 $\mu\textrm{m}$ thickness as well as optical filter for common communication.

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Design of Cluster Type Assembly System for Lens Module of Phone Camera (폰 카메라 렌즈모듈의 Cluster Type 조립시스템 설계)

  • Song J.Y.;Lee C.W.;Jung Y.W.;Kim Y.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.974-977
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    • 2005
  • Automatic lens assembly system is used for automatically assembling the lens module of phone camera. In this paper, we are trying to develop the cluster type automatic lens assembly with standard tray for applying for assembly field directly. This paper proposes the principle of cluster type lens assembly system and the related assembly production line concept for optimal automatic lens production line.

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Estimation of the Performance of Optical Collimators Manufactured by Automatic Micro Joining-Assembly System (자동 접속조립시스템에 의한 광콜리메이터 성능평가)

  • Choe, Du-Seon;Je, Tae-Jin;Mun, Jae-Ho
    • 연구논문집
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    • s.32
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    • pp.23-34
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    • 2002
  • Up to now, collimators have teen generally produced by handwork and only a few companies have produced by semi-automatic system. Under this situation, automatic system for assembly of optical collimators has risen as a mast essential technique in the development of optical communication components. In this study, it was constructed to develop optical collimators with high functionality and we manufactured optical collimators with a GRIN rod lens and spherical lens using automatic system. Therefore, we worked a performance test through a comparison of collimators made by automatic system and handwork with angle augment, bean size. Also we selected a optimum assembly condition of GRIN rod lens and spherical lens. As a result, it brought a reduction of the tact time and an improvement of an efficiency and a productivity of optical collimators, therefore it was found that automatic system was indispensable for materialization of optical collimators with high functionality.

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Development of the automatic packaging system for blow molding products (블로우 성형품 자동 패키징 시스템 개발)

  • Kim, Gun-Hee;Jung, Woo-Chul;Heo, Young-Moo;Yoon, Gil-Sang;Chang, Sung-Ho;Shin, Gwang-Ho
    • Design & Manufacturing
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    • v.2 no.2
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    • pp.15-19
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    • 2008
  • In this paper, the automatic assembly and packaging system was developed for PET blow molding products. The PET blow molding products mainly are used in groceries case and are in great demand. Generally, the molding process is compose of 4 processes such as plastic resin injection, molding, ejecting and packaging. In case of packaging process, although amount of work per hour is very large, all processes are still performed by the manual work. For this reason, the automatic packaging system was developed with the function of automatic hand-grip part assembly. For the development of system, the existing processes and the shape of molding product were analyzed and specifications were deducted. Finally, the automatic assembly and packaging system was developed and applied to the manufacturing field.

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Supervisory Control for Multi-Processor-Based Automatic Assembly System (다중프로세서 방식의 자동조립시스템을 위한 관리제어)

  • ;;;Zeungnam Bien
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.39 no.8
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    • pp.888-897
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    • 1990
  • In this paper, a multi-processor-based supervisory control for automatic assembly system is presented. The proposed supervisory control is organized in terms of C-language and with structured and easily expandable characteristics. Also the controller is designed to possess diagnostic capability including self-diagnosis of processor module. The developed supervisory control has been shown to be very useful via a high speed automatic assembly system with vision capability.

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An analysis of automatic assembly system using petri nets (페트리 네트를 이용한 자동화 조립 시스템의 분석)

  • 최준열;안인석;이노성;장석호;박승규;우광방
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.336-341
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    • 1993
  • Automatic Assembly Systems(AAS) are a class of systems exhibiting concurrency, asynchronicity and distributedness, and can be modeled by Petri Nets. In this paper, we design two types of configuration of part-assembly system in the car manufacturing line, as an example of AAS. And, we make a modeling the system by utilizing Extended Petri Nets, simulation as varying machine parameters, and analysis of operation status. These enable to present the information of optimal status and various problems occurring in the system for achieving high production rate.

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