• Title/Summary/Keyword: Automatic Inspection

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Position Control Technique of Ultrasonic Scanner for an Automated Ultrasonic Testing Using Surface Wave (표면파를 이용한 자동 초음파탐상검사 주사장치의 위치제어 기술)

  • Lee, Jong-Po;Park, Chul-Hoon;Um, Byong-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.1
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    • pp.30-37
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    • 2003
  • In order to replace the manual ultrasonic testing(UT) with an automated UT(AUT), a scanner which enables us to control the positions of a transducer is essential. Encoders have been commonly used to obtain the position information from the conventional scanners controlled by motor. Encoders have various advantages in many aspects. However, if the slip of motor wheel occurs during scanning, various errors are involved in the position accuracy. Thus, the position information of encoders becomes meaningless in case of slip. The reliability of AUT results nay become serious problem. Hence, slip must be avoided, but it can not be completely avoided at present time. In this paper, a new idea that surface wave is used to solve this problem and replace encoders has been proposed. It is shown that this idea can be employed in AUT scanner without encoders. That is, one transducer transmitting surface wave is fixed and the other transducer attached to the scanner receives UT signal. Then, computer calculates the present position of scanner based on the information given by surface wave. Thus, the movement of a scanner can be controlled by the amount of input based on the information obtained.

A Development of Welding Information Management and Defect Inspection Platform based on Artificial Intelligent for Shipbuilding and Maritime Industry (인공지능 기반 조선해양 용접 품질 정보 관리 및 결함 검사 플랫폼 개발)

  • Hwang, Hun-Gyu;Kim, Bae-Sung;Woo, Yun-Tae;Yoon, Young-Wook;Shin, Sung-chul;Oh, Sang-jin
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.2
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    • pp.193-201
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    • 2021
  • The welding has a high proportion of the production and drying of ships or offshore plants. Non-destructive testing is carried out to verify the quality of welds in Korea, radiography test (RT) is mainly used. Currently, most shipyards adopt analog-type techniques to print the films through the shoot of welding parts. Therefore, the time required from radiography test to pass or fail judgment is long and complex, and is being manually carried out by qualified inspectors. To improve this problem, this paper covers a platform for scanning and digitalizing RT films occurring in shipyards with high resolution, accumulating them in management servers, and applying artificial intelligence (AI) technology to detect welding defects. To do this, we describe the process of designing and developing RT film scanning equipment, welding inspection information integrated management platform, fault reading algorithms, visualization software, and testing and verification of each developed element in conjunction.

Automatic Metallic Surface Defect Detection using ShuffleDefectNet

  • Anvar, Avlokulov;Cho, Young Im
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.3
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    • pp.19-26
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    • 2020
  • Steel production requires high-quality surfaces with minimal defects. Therefore, the detection algorithms for the surface defects of steel strip should have good generalization performance. To meet the growing demand for high-quality products, the use of intelligent visual inspection systems is becoming essential in production lines. In this paper, we proposed a ShuffleDefectNet defect detection system based on deep learning. The proposed defect detection system exceeds state-of-the-art performance for defect detection on the Northeastern University (NEU) dataset obtaining a mean average accuracy of 99.75%. We train the best performing detection with different amounts of training data and observe the performance of detection. We notice that accuracy and speed improve significantly when use the overall architecture of ShuffleDefectNet.

Development of Ship Identification and Display System using Unmaned Aerial Vehicle System (무인항공기 시스템을 활용한 선박 식별 및 도시 시스템 개발)

  • Choy, Seong-min;Ko, Yun-ho;Kang, Youngshin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.10
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    • pp.862-870
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    • 2016
  • AIS and V-PASS, which are used for safe navigation and automatic vessel arrival and departure, are mandatory standard equipment installed on all ships. If an aircraft is equipped with a ship identification system using AIS and V-PASS, and then ship identification information is received by a vessel such as a large fishery inspection boat or a patrol ship or a ground control system, we can quickly perform maritime surveillance and disaster response. This paper describes the development of a ship identification and display system using a ship identification device for aircraft. Flight test results and a future application plan are also included.

Analysis of Defect in CANDU Feeder Pipe using Phased Array Ultrasonic Inspection System (냉각재 공급자관 위상배열 검사 적용에 따른 결함 분석)

  • Lee, Sang-Hoon;Jin, Seuk-Hong;Kim, In-chul
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.78-82
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    • 2010
  • The feeder pipe of Main Primary Heat Transfer System in Wolsong Nuclear Power Plant was inspected by the Ultrasonic Phase Array technique in 2010. It is the first time to apply this method to the construction at Nuclear Power Plant in Korea. The time required for UT technique is less than RT method. The UT method doesn't need to evacuate personnel who works nearby inspecting area and doesn't need to wait developing of film. For these reasons, the UT method is the fastest method among the volumetric inspections. As a result of the examination, it became clear that main defect of the feeder pipe is the Lack of fusion in the welded area. Moreover, the rate of defect was reduced gradually as improvement of welder's skill. If welding machine has problem, the defect has tended to same pattern(occurred same position in the welding area) but these defects were founded without specific rules. For these reasons, the creation of defect is dependent on the skill of worker not on the automatic welding machine. This evaluation of defect signal and collecting data would be useful to further examination in ISI.

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A Study on the Magnetic Circuit Design and Control Method of 2-Phase 8-Pole PM Type Linear Pulse Motor (2상(相)8극영구자석형(極永久磁石形) LPM의 자기회로설계(磁氣回路設計)와 제어방식(制御方式)에 관한 연구(硏究))

  • Kim, Il-Jung;Lee, Eun-Woong;Lee, Min-Myeong;Lee, Myeong-Il
    • Proceedings of the KIEE Conference
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    • 1991.07a
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    • pp.47-50
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    • 1991
  • LPM(Linear Pulse Motor) provide direct and precise position control of bidirectional linear motion. LPM is not subject to the same linear velocity and acceleration limitations inherent in systems converting rotary to linear motion such as lead screws, rack and pinion, belt and pulley drives. With LPM, all the thrust force generated by the motor is efficiently applied directly to the load. And speed, distance, and acceleration are easily programmed in a highly repeatable fashion. Potential industrial and application fields of LPM include PCB assembly, industrial sewing machines, automatic inspection, coil winder, medical uses, conveyer system, laser cut and trim systems, semiconductor wafer processing, OA instruments etc. This paper describes various design parameter of LPM such as magnetic ciucuit construction methods, phase number and tooth number per pole, permanent magnet and coil mmf, tooth geometries. And to solve the problems of existing control methods, in this paper, a new control method of the LPM is proposed throughout modern control theory.

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Implementation of Paper Cutting Defect Detection System Based on Local Binary Pattern Analysis (국부 이진 패턴 분석에 기초한 지절 결함 검출 시스템 구현)

  • Kim, Jin-Soo
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.17 no.9
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    • pp.2145-2152
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    • 2013
  • Paper manufacturing industries have huge facilities with automatic equipments. Especially, in order to improve the efficiency of the paper manufacturing processes, it is necessary to detect the paper cutting defect effectively and to classify the causes correctly. In this paper, we review the problems of web monitoring system and web inspection system that have been traditionally used in industries for defect detection. Then we propose a novel paper cutting defect detection method based on the local binary pattern analysis and its implementation to mitigate the practical problems in industry environment. The proposed algorithm classifies the defects into edge-type and region-type and then it is shown that the proposed system works stably on the real paper cutting defect detection system.

Detection of Arousal in Patients with Respiratory Sleep Disorder Using Single Channel EEG (단일 채널 뇌전도를 이용한 호흡성 수면 장애 환자의 각성 검출)

  • Cho, Sung-Pil;Choi, Ho-Seon;Lee, Kyoung-Joung
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.55 no.5
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    • pp.240-247
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    • 2006
  • Frequent arousals during sleep degrade the quality of sleep and result in sleep fragmentation. Visual inspection of physiological signals to detect the arousal events is cumbersome and time-consuming work. The purpose of this study is to develop an automatic algorithm to detect the arousal events. The proposed method is based on time-frequency analysis and the support vector machine classifier using single channel electroencephalogram (EEG). To extract features, first we computed 6 indices to find out the informations of a subject's sleep states. Next powers of each of 4 frequency bands were computed using spectrogram of arousal region. And finally we computed variations of power of EEG frequency to detect arousals. The performance has been assessed using polysomnographic (PSG) recordings of twenty patients with sleep apnea, snoring and excessive daytime sleepiness (EDS). We could obtain sensitivity of 79.65%, specificity of 89.52% for the data sets. We have shown that proposed method was effective for detecting the arousal events.

Design Conformance Verification of Military FM Radio Set Automatic Test Equipment (군용 FM 무전기 세트 자동시험장비(ATE) 설계 적합성 검증)

  • Kim, Byung-Jun
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.3
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    • pp.389-396
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    • 2020
  • In order to obtain a good quality product, a proper verification of production/test facilities must be preceded before the quality conformity inspection of the product. Among the various production/test facilities, ATE is widely used in the civilian industry such as the automotive industry, aerospace industry, semiconductor industry today. In addition, ATE is actively used in the defense industry production and performance tests. This paper is the result of systematically verifying the Design Conformance of ATS which is ATE of military FM radio set using various methods. And It is expected to be a good reference at the present time when the design conformity verification procedure for ATE for military supplies is not documented.

Development of automatic die bonder system for semiconductor parts assembly (반도체 소자용 자동 die bonding system의 개발)

  • 변증남;오상록;서일홍;유범재;안태영;김재옥
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.353-359
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    • 1988
  • In this paper, the design and implementation of a multi-processor based die bonder machine for the semiconductor will be described. This is a final research results carried out for two years from June, 1986 to July, 1988. The mechanical system consists of three subsystems such as bonding head module, wafer feeding module, and lead frame feeding module. The overall control system consists of the following three subsystems each of which employs a 16 bit microprocessor MC 68000 : (i) supervisory control system, (ii) visual recognition / inspection system and (iii) the display system. Specifically, the supervisory control system supervises the whole sequence of die bonder machine, performs a self-diagnostics while it controls the bonding head module according to the prespecified bonding cycle. The vision system recognizes the die to inspect the die quality and deviation / orientation of a die with respect to a reference position, while it controls the wafer feeding module. Finally, the display system performs a character display, image display ans various error messages to communicate with operator. Lead frame feeding module is controlled by this subsystem. It is reported that the proposed control system were applied to an engineering sample and tested in real-time, and the results are sucessful as an engineering sample phase.

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