• Title/Summary/Keyword: Automatic Inspection

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A Study on the Automatic Inspection System using Invariant Moments Algorithm with the Change of Size and Rotation

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    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.164-169
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    • 2003
  • The purpose of this study is to develop a practical image inspect ion system that could recognize it correctly, endowing flexibility to the productive field, although the same object for work will be changed in the size and rotated. In this experiment, it selected a fighter, rotating the direction from 30$^{\circ}$ to 45 simultaneously while changing the size from 1/4 to 1/16, as an object inspection without using another hardware for exclusive image processing. The invariant moments, Hu has suggested, was used as feature vector moment descriptor. As a result of the experiment, the image inspect ion system developed from this research was operated in real-time regardless of the chance of size and rotation for the object inspection, and it maintained the correspondent rates steadily above from 94% to 96%. Accordingly, it is considered as the flexibility can be considerably endowed to the factory automat ion when the image inspect ion system developed from this research is applied to the product ive field.

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Inspection and Subpixel Alignment of SMD's U sing Fuzzy Morphology (훠지형태학을 이용한 SMD의 검색 및 부화소단위 정렬)

  • 정홍규;박래홍
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.31B no.9
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    • pp.112-123
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    • 1994
  • In this paper, inspection and subpixed alignment algorithms of SMD's (Surface Mounting Devices) using fuzzy morphology are proposed. First, camera calibration is performed and then the inspection algorithm detects defects such as lead bending and breaking using the ruler generated by fuzy morphology. The SMD having no defects is tested whether it is mounted in the specified position or not. The proposed subpixel alignment algorithm detects accurately orientation and position using subpixel interpolation. It consists of two parts: preprocessing and main processing steps, in which corner points and coarse orientation of a SMD are detected, and interpolation is used to obtain final parameters with wubpixel accuracy. The computer simulation shows that the proposed algorithms give more accurate parameters, and they can be applied to fast and accurate automatic surface mounting systems.

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Non-destructive Evaluation to Assess Leak of Bond in Brazed Large Generator ″ C″ -Coil by Ultrasonic Retro-Reflection (초음파 Retro-Reflection에 의한 대형 발전기용 C-Coil Brazed부의 비파괴적 평가)

  • 성운학;양병일;김정태
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.305-307
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    • 2004
  • One set of rotor coils is required per each large generator rotor assembly, Rotors consist of two directly opposing poles. Each pole requires from 5 to 9 coils. Each coil is made up of two halves identified on the connection end. These coil halves will be joined together by butt brazing process during subsequent rotor assembly. Each half coil is made up of typically 4 to 9 layers of copper conductors. Because of Generator rotor is rotated very high speed with 3,600RPM, the quality soundness of brazed joints is very important at each coil. But, it is very difficult to be optimized non-destructive evaluation, because c-coil has the long shape and evaluation is to be done assembled condition. In this paper introduce newly developed inspection process and acceptance standards for the ultrasonic inspection of " C" coil butt braze. This inspection system is a semi-automatic ultrasonic flaw detector with data acquisition and retention capable of assessing the relative lack of bond of brazed butt joints

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Acoustic Impulse Method with Neural Network for Detection of Cracks in Eggshell (음향충격법과 인공신경망에 의한 파란 검출)

  • 최완규;조한근;백진하;장영창
    • Journal of Biosystems Engineering
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    • v.23 no.6
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    • pp.621-628
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    • 1998
  • In order to develop an inspection algorithm for an automatic eggshell inspection system, acoustic impulse response with neural network method was studied. An improved error backpropagation algorithm was selected as a loaming rule of neural network, and three layer network was chosen for the neural network architecture. Acoustic signals in time domain and theirs power spectrum were studied as the input to the neural network. The classification feasibility and success rate were investigated in terms of statistical analysis and neural network approach. As a result, the success rate was 95% with the statistical model having five independent variables. Among the neural network models studied, the power spectrum of acoustic signal as the input with 64 input neurons and the two impact data showed the success rate of 95.5% which was slightly higher than of statistical analysis.

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Development of a field-applicable Neural Network classifier for the classification of surface defects of cold rolled steel strips (냉연강판의 표면결함 분류를 위한 현장 적용용 신경망 분류기 개발)

  • Moon C.I.;Choi S.H.;Joo W.J.;Kim G.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.61-62
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    • 2006
  • A new neural network classifier is proposed for the automatic real-time surface inspection of high-speed cold steel strips having 11 different types of defects. 46 geometrical and gray-level features are extracted for the defect classification. 3241 samples of Posco's Kwangyang steel factory are used for training and testing the neural network classifier. The developed classifier produces plausible 15% error rate which is much better than 20-30% error rate of human vision inspection adopted in most of domestic steel factories.

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Development of a Neural Network Classifier for the Classification of Surface Defects of Cold Rolled Strips (냉연강판의 표면결함 분류를 위한 신경망 분류기 개발)

  • Moon, Chang-In;Choi, Se-Ho;Kim, Gi-Bum;Kim, Cheol-Ho;Joo, Won-Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.4 s.193
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    • pp.76-83
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    • 2007
  • A new neural network classifier is proposed for the automatic real-time surface inspection of high-speed cold steel strips having 11 different types of defects. 46 geometrical and gray-level features are extracted for the defect classification. 3241 samples of Posco's Kwangyang steel factory are used for training and testing the neural network classifier. The developed classifier produces plausible 15% error rate which is much better than 20-30% error rate of human vision inspection adopted in most of domestic steel factories.

A Study on Pattern Recognition Technology for Inspection Automation of Manufacturing Process based Smart Camera (스마트카메라를 이용한 생산공정의 검사자동화를 위한 패턴인식기술에 관한 연구)

  • Shin, Heang-Bong;Sim, Hyun-Suk;Kang, Un-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.18 no.4
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    • pp.241-249
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    • 2015
  • The purpose of this research is to develop the pattern recognition algorithm based on smart camera for inspection automation, and including external surface state of molding parts or optical parts. By performance verification, this development can be applied to establish for existing reflex data because inputting surface badness degree of scratch's standard specification condition directly. And it is pdssible to distinguish from schedule error of badness product and normalcy product within schedule extent after calculating the error comparing actuality measurement reflex data and standard reflex data mutually. The proposed technology cab be applied to test for masearing of the smallest 10 pixel unit. It is illustrated the relibility pf proposed technology by an experiment.

A Study on The Visual Inspection of Fabric Defects (시각 장치를 이용한 직물 결함 검사에 관한 연구)

  • Kyung, Kye-Hyun;Ko, Myoung-Sam;Lee, Sang-Uk;Lee, Bum-Hee
    • Proceedings of the KIEE Conference
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    • 1988.07a
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    • pp.959-962
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    • 1988
  • This paper describes an automatic visual inspection system for fabric defects based on pattern recognition techniques. The inspection for fabric defects can be separated into three sequences of operations which are the detection of fabric defects[1], the classification of figures of fabric defects, and the classification of fabric defects. Comparing projections of defect-detected images with the predefined complex, the classification accuracy of figures of fabric defects was found to be 95.3 percent. Employing the Bayes classifier using cluster shade in SGLDM and variance in decorrelation method as features, the classification accuracy of regional figure defects was found to be 82.4 percent. Finally, some experimental results for line and dispersed figures of fabric defects are included.

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Gaussian Variance Filtering for Automatic Inspection of Gas Pipelines using Magnetic Flux Leakage Signal (가스 배관 자동 검사를 위한 자기 누설 신호의 가우시안 분산 필터링)

  • Han, Byung-Gil;Lee, Min-Ho;Cho, Sung-Ho;Rho, Young-Woo;Choi, Doo-Hyun
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.361-362
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    • 2006
  • Magnetic Flux Leakage (MFL) inspection is a general non-destructive testing (NDT) method to detect the corrosion of natural gas pipelines. Currently, it is subjectively analyzed by trained analysts. In spite of investing much time and human resources, the inspection results may be different according to the analysts' expertise. So, many gas suppliers are keenly interested in the automation of the interpretation process. This paper presents a Gaussian variance filtering method of MFL signals, which is taken from MFL pigging of underground pipelines. In the proposed algorithm the original MFL signals are filtered by multiple Gaussians with different variance. Experimental results show that this approach does not need to align bias and to use explicit noise reduction algorithm.

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A Path Planning Method for Automatic Optical Inspection Machines with Line Scan Camera (라인스캔 카메라 형 광학검사기틀 위한 경로계획 방법)

  • Chae, Ho-Byeong;Kim, Hwan-Yong;Park, Tae-Hyoung
    • Proceedings of the KIEE Conference
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    • 2007.10a
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    • pp.333-334
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    • 2007
  • We propose a path planning method to decrease a inspection lead time of line scan camera in SMT(surface mount technology) in-line system. The inspection window area of printed circuit board should be minimized to consider the FOV(field of view) of line scan camera so that line scan inspector is going to find a optimal solution of path planning. We propose one of the hierarchical clustrering algorithm for a given board. Comparative simulation results are presented to verify the usefulness of proposed method.

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