• Title/Summary/Keyword: Automatic Inspection

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A Study on the Improvement of Human Operators' Performance in Detection of External Defects in Visual Inspection (품질 검사자의 외관검사 검출력 향상방안에 관한 연구)

  • Han, Sung-Jae;Ham, Dong-Han
    • Journal of the Korea Safety Management & Science
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    • v.21 no.4
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    • pp.67-74
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    • 2019
  • Visual inspection is regarded as one of the critical activities for quality control in a manufacturing company. it is thus important to improve the performance of detecting a defective part or product. There are three probable working modes for visual inspection: fully automatic (by automatic machines), fully manual (by human operators), and semi-automatic (by collaboration between human operators and automatic machines). Most of the current studies on visual inspection have been focused on the improvement of automatic detection performance by developing a better automatic machine using computer vision technologies. However, there are still a range of situations where human operators should conduct visual inspection with/without automatic machines. In this situation, human operators'performance of visual inspection is significant to the successful quality control. However, visual inspection of components assembled into a mobile camera module belongs to those situations. This study aims to investigate human performance issues in visual inspection of the components, paying more attention to human errors. For this, Abstraction Hierarchy-based work domain modeling method was applied to examine a range of direct or indirect factors related to human errors and their relationships in the visual inspection of the components. Although this study was conducted in the context of manufacturing mobile camera modules, the proposed method would be easily generalized into other industries.

A Development Auto Inspection System for Panel of Motor Body on the Variable Light Environment (가변 조명 환경에서 차체 패널 자동검사시스템 개발)

  • 이용중;신신범;윤진수;김형조;이양범
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.106-106
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    • 2000
  • This study is to embody automatic inspection system of motor body panel by visual system. since it is inefficient to examine the adhesion condition of components with the naked eye, picture processing algorithm is presented to replace the existing manual inspection process with an automatic inspection process. The developed automatic inspection system presents the examination method of the adhesion condition of components with a ixed camera, which leads to an increase of the productivity and a reduction of manufacturing cost.

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Detected Point Clustering Algorithm For Automatic Visual Inspection (자동외관검사를 위한 검출위치 클러스터링 알고리즘)

  • Ryu, Sun Joong
    • Journal of the Semiconductor & Display Technology
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    • v.13 no.3
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    • pp.1-6
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    • 2014
  • Visual defect inspection for electronics parts manufacturing processes is comprised of 2 steps - automatic visual inspection by machine and inspection by human inspectors. It is necessary that spatial points which were detected by the machine should be adequately clustered for subsequent human inspection. This research deals with the spatial clustering algorithm for the purpose of process productivity improvement. Distribution based clustering is newly developed and experimentally confirmed to show better clustering efficiency than existing algorithm - area based clustering.

Development of a Semi-automatic Cloth Inspection Machine for High-quality Fabric Patterns (고감성 패턴 제조를 위한 반자동 검단기의 개발)

  • Kim, Joo-Yong;Kim, Ki-Tai
    • Science of Emotion and Sensibility
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    • v.11 no.2
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    • pp.207-214
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    • 2008
  • The inspection processing is for reducing loss which occurs fault because of fabric appearance. Up to now inspection machine which is used from inspection process is classified with the macrography inspection machine and the full automatic inspection machine. The macrography inspection machine is low price and efficient equipment but does not record information of fault. On the other side, the automatic inspection machine is high price, also the detection rate of one changes with effect of environment variable but able to record information of fault. It developed semi-automatic cloth inspection machine with the weak point of the macrography inspection machine and the automatic inspection machine was complemented. And when it uses information which was collected by semi-automatic cloth inspection machine, the loss rate of original fabric is able to calculate. So sewing factories will be able to predict fabric consuming quantity.

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Development of Probability Based Defect Verification Algorithm for Automatic Visual Inspection (자동외관검사를 위한 확률기반 불량 확인 알고리즘 개발)

  • Kim, Youngheub;Ryu, Sun-Joong
    • Journal of the Semiconductor & Display Technology
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    • v.16 no.2
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    • pp.1-8
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    • 2017
  • The visual inspection of electronic parts consists of two steps: automatic visual inspection and verification inspection. In the stage of a verification inspection, the human inspector sequentially inspects all the areas which detected in the automatic inspection. In this study, we propose an algorithm to determine the order of verification inspection by Bayes inference well known in the field of machine learning. This is a method of prioritizing a region estimated to have a high probability of defect using experience data of past inspection. This algorithm was applied to the visual inspection of ultraviolet filters to verify its effectiveness. As a result of the comparison experiment, it was confirmed that the verification inspection can be completed 30% of the conventional method by adapting proposed algorithm.

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Development Auto Inspection System for Body Panel Using Visual Sensor (시각센서를 이용한 차체 패널 자동검사 시스템 개발)

  • 이용중;이형우;권석근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.51-56
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    • 2000
  • This study is to implement automatic inspection system of motor body panel by visual system. since it is inefficient to examine adhesion condition of components with the naked eye, image processing algorithm is presented to replace the existing manual inspection process with an automatic inspection process the developed automatic inspection system presents tile examination method of the adhesion condition of components with a pixed camera, which leads to an increase of the productivity and a reduction of manufacturing cost

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Automatic Inspection Algorithm for LCD Module (LCD 모듈 품질의 자동검사 알고리즘의 개발)

  • Lee, Jae-Hyeok
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.64-66
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    • 2005
  • In this paper, some automatic inspection algorithms for LCD module are suggested. Human eyes are very good for the inspection in many industrial areas. However, very bright LCD back lighting may cause permanent damage to the human eyes. Also, the growing size of the LCD make it more difficult for the human inspectors. Therefore, using camera set, automatic inspection process becomes very essential for the future LCD industry.

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Availability evaluation of automatic inspection equipment using line scan camera for concrete lining (라인스캔 카메라를 이용한 콘크리트 라이닝 자동점검진단 장비 활용성 평가)

  • Lee, Gyu-Phil;Lim, Hyung-Joon;Kim, Jeong-Heum
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.6
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    • pp.643-653
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    • 2020
  • The concrete lining inspection by inspector after traffic control poses various problems such as congestion caused by traffic control and social loss costs resulting from it, and risks of traffic accidents and safety accidents for inspectors et al. To solve the problems, the concrete lining inspection has been carried out using automatic inspection equipment and image analysis that can be objectively and quantitatively investigated in overseas. In this study, to solve the problems of concrete lining inspection by inspector and to review improvement plan for inspection, inspection was carried out using automatic inspection equipment for ◯◯ tunnel that precision safety diagnosis has been conducted in 2019. Analysis was carried out for both inspection results. Automatic inspection equipment investigated defects in concrete lining such as cracks more accurately than precision safety diagnosis.

Development of automatic inspection system of defects on inner surface of pneumatic cylinder-tubes by electronic endoscope (전자내시경을 활용한 공압실린더 튜브 내면의 결함 자동검사시스템 개발)

  • Lho, Tae-Jung;Koo, Bon-Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.3376-3382
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    • 2014
  • The system developed inspects automatically defects existing on an inner surface of anodically treated aluminum cylinder-tubes. This system consists of automatic inspection software, and electronic endoscope and a conveyor moving device. By applying the optimal brightness conditions to searching for various defects on the inner surface of cylinder tube, the recognition rate of major defects, such as scratch, oxide and weld line reached 99%. If the present visual inspection process is replaced with the automatic defects inspection system, the physical fatigue of the operator could be reduced and the productivity could be increased. The automatic inspection system developed could also improve the quality of the products.