• Title/Summary/Keyword: Automatic Gauge Control

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Repetitive Compensation Control for AGC System By Using Pre-Pass Rolling Data

  • Kim, Hwan-Seong;Park, Jin-Seon;Lee, Sang-Dol;Lee, Keum-Jae;Park, Sung-Kwan
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.150.5-150
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    • 2001
  • This paper deals with a modified repetitive control method for compensating automatic gauge control (AGC) to reduce the effect of skid mark which directly influence the quality of products in plate mill process. Since the skid mark on the plate have thermal difference, it makes a different stretching rate and deflection of thickness. Firstly, the (AGC) system and the plate mill process are described by considering function in each control levels. The skid mark of the plate in practical control fields is shown. Also, its frequency variation is given by on-line FFT analysis method. Secondly, a key idea of the modified repetitive control method with time varying period disturbance is represented and compared with standard repetitive control method. Lastly, in simulation ...

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Technology of Dimensional Control for Different Thickness Strip in Hot Strip Finishing Mills (열간 마무리압연에서 이종두께 강판의 치수제어기술)

  • Lee, Sang Ho;Park, Hong Bae;Park, Cheol Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.8
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    • pp.735-741
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    • 2015
  • In this paper, we suggest a dimensional controller to produce a different thickness strip without adding production facilities at the same steel. We describe the model for the non-linear thickness and speed setup, and drive a variation of the speed and thickness with Talyor expansion. The control algorithm is composed of 8 steps and the transient condition is added in order to maintain a mass flow between stands. A simulator is developed in order to verify the algorithm, and includes a non-linear rolling model, the tension model, AGC model, the disturbance model, and so on. From the simulation results by disturbances, we show that the thickness, tension and looper angle are converged to the set condition when we change the rolling conditions.

Development of Hot Rolling Process Analysis Simulator and Its Application(II) (열간압연 공정 해석용 시뮬레이터의 개발과 응용(II))

  • 이원호;이상룡
    • Transactions of Materials Processing
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    • v.8 no.1
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    • pp.78-91
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    • 1999
  • The endless hot rolling has been focused as an innovative process technology for increasing the productivity drastically and reducing the imperfection of quality in hot rolled steel strip. To realize it in actual mill, a lots of new facilities such as bar coiler, movable LASER welder and high speed strip shear should be equipped. And also it is necessary to develop the control technique for changing the roll gap and rolling speed during rolling, which is named as Flying Gap and Speed Change control technology. To prevent a strip rupture caused by excessive tension, it is very important to minimize fluctuations in strip thickness and intension during FGSC control. In this paper, the mathematical model for FGSC control algorithm was suggested and dynamic simulation is performed to accertain the effect of suggested control method on fluctuations in strip thickness and tension. For endless hot rolling simulation, a lots of FGSC control situations, for instance - strip thickness change from strip to strip - strip width change from strip to strip - carbon content change from strip to strip are considered.

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Development of Feed-forward AGC using Adaptive Control Algorithm (적응기법을 이용한 Feed-forward AGC 기술 개발)

  • 홍성철;이영교
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.168-171
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    • 2003
  • Generally RF AGC (Roll Force Automatic Gauge Control) controls the roll gap using the variation of rolling force caused by the roll eccentricity and the entry thickness of material, but RE AGC takes the bad effect of the roll eccentricity. The Feed-forward (FF) AGC method, which controls the next stand roll gap by the estimation of the thickness variation due to skid mark is needed to supplement the shortage of RF AGC. In this paper, an adaptive filtering method which takes account of the kind of material, the final objective thickness and the rolling speed is proposed to predict skid mark thickness variation. In addition, an improved estimation method of control point using a speedometer and looper angle is suggested. Via on line test, the performance improvement of the suggested FF AGC method is verified.

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A study on performance enhancement of feedforward controller for rolling process. (압연공정에서의 피드포워드 제어기 성능 개선에 관한 연구)

  • 박상혁;이혜영;이달해
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1996.10a
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    • pp.319-322
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    • 1996
  • Automatic gauge control algorithm in rolling process is composed of several functions. Among them feedforward control method is used to compensate irregularity of input strip thickness before rolling process. Since it's very difficult to get an explicit relation between the degree of irregularity of input strip and manipulated variables, approximate linear equation like straight line is used in real system. Furthermore parameters included in such static equation should be changed by characteristics of input strip and modified by roll states. Despite this problem, rolling process use variables in feedfroward controller as a constant. Therefore this problem increases the possibilities of irregularity of thickness control. This paper presents an algorithm which can properly infer present states of process and intelligently manipulate the parameter of feedforward controller.

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A Study on the Control System of Myoelectric Hand Prosthesis (근전의수의 제어시스템에 관한 연구)

  • Choi, Gi-Won;Chu, Jun-Uk;Choe, Gyu-Ha
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.1
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    • pp.214-221
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    • 2007
  • This paper presents a myoelectric hand prosthesis(MHP) with two degree of freedom(2-DOF), which consists of a mechanical hand, a surface myoelectric sensor(SMES) for measuring myoelectric signal, a control system and a charging battery. The actuation for the 2-DOF hand functions such as grasping and wrist rotation was performed by two DC-motors, and controlled by myoelectric signal measured from the residual forearm muscle. The grip force of the MHP was automatically changed by a mechanical automatic speed reducer mounted on the hand. The skin interface of SMES was composed of the electrodes using the SUS440 metal in order to endure a wet condition due to the sweat. The sensor was embedded with a amplifier and a filter circuit for rejecting the offset voltage caused by power line noises. The control system was composed of the grip force sensor, the slip sensor, and the two controllers. The two controllers were made of a RISC-type microprocessor, and its software was executed on a real-time kernel. The control system used Force Sensing Resistors, FSR, as slip pick-ups at the fingertip of a thumb and the grip force information was obtained from a strain-gauge on the lever of the MHP. The experimental results were showed that the proposed control system is feasible for the MHP.

A Study on the Automatic Irrigation Control System in the Vinyl-House Cultivation Utilizing Microcomputer (마이크로컴퓨터를 이용한 시설원예작물 재배의 관개자동화에 관한 연구)

  • Kim, C.S.;Kim, J.H.;Chung, S.W.
    • Journal of Biosystems Engineering
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    • v.14 no.2
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    • pp.128-136
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    • 1989
  • The purpose of this study was to develop a computer operated automatic drip irrigation system for application in vinyl-house cultivation. The results can be summarized as follows: 1) The T-type ice compensation wire was used to measure the temperature. The voltage level measured up to 0.02 volt was used as input to an 8-bit A/D converter. 2) A specially devised tensiometer was used to content the watering system. When the needle of the pressure gauge reaches the lower threshold position it turns on the pumping system and turns off when it reaches higher threshold position. 3) In order to use the multiple gypsum blocks for one transducer, reed relays and a D/O board were used to make the sequential switching possible. 4) It was possible to automate the trickle irrigation system for the whole growth period of vinyl-house crops with the help of microcomputer. 5) In terms of furrow irrigation, the irrigation water consumption was the smallest, 2.8 times less than conventional method of surface trickle irrigation, 3.4 times less than subsurface trickle irrigation method. 6) In terms of productivity of cucumber, there was a drop in productivity when compared to furrow irrigation method, 7.2% for surface trickle irrigation, 27.4% for subsurface irrigation method.

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A Study on the Control Model Identification and H(sub)$\infty$ Controller Design for Trandem Cold Mills

  • Lee, Man-Hyung;Chang, Yu-Shin;Kim, In-Soo
    • Journal of Mechanical Science and Technology
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    • v.15 no.7
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    • pp.847-858
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    • 2001
  • This paper considers the control model identification and H(sub)$\infty$ controller design for a tandem cold mill (TCM). In order to improve the performance of the existing automatic gauge control (AGC) system based on the Taylor linearized model of the TCM, a new mathematical model that can complement the Taylor linearized model is constructed by using the N4SID algorithm based on subspace method and the least squares algorithm based on ARX model. It is shown that the identified model had dynamic characteristics of the TCM than the existing Taylor linearized model. The H(sub)$\infty$ controller is designed to have robust stability to the system parameters variation, disturbance attenuation and robust tracking capability to the set-up value of strip thickness. The H(sub)$\infty$ servo problem is formulated and it is solved by using LMI (linear matrix inequality) techniques. Simulation results demonstrate the usefulness and applicability of the proposed H(sub)$\infty$ controller.

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A Study on Development of NC Press Brake with Automatic Bending Control System (자동 절곡제어장치에 의한 NC 절곡기 개발에 관한 연구)

  • 송충현;김경석;김성식;최정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.418-421
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    • 2001
  • Press brake is used as bending and forming sheet metal in vehicle and many kind of industry. This paper deals with development of NC press brake based on high precision positioning device and software, which can be operated on personal computer. In this system, positioning device is used for controlling bending angle and operated by the developed software, which is database from material property, width and thickness of material. This study will make distribution in development of computer aided press brake.

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A Study on the Automatic Measurement of Swirl Generated fi:om Intake Port of Engine Cylinder Head Using an I-IEEE-1394 Camera and Step Motors (IEEE-1394카메라와 스텝모터를 이용한 엔진 실린더헤드의 흡기포트 스월 측정 자동화에 관한 연구)

  • Lee Choong-Hoon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.88-94
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    • 2005
  • A swirl ratio of a charge in the cylinder could be calculated by measuring both the rotary speed of paddle and the intake air flow rate in the swirl measurement apparatus fur several positions of valve lift. The automation of the swirl ratio measurement for a cylinder head is achieved by controlling both the valve lift of cylinder head and a suction pressure of the surge tank, instead of controlling them manually. PID control of the surge tank pressure and positioning a valve lift of the cylinder head are also achieved by using two step motors, respectively. Rotating speed of a paddle are measured using an optical sensor and a counter. Flow rate are measured from ISA 1932 flow nozzle by reading a differential pressure gauge position using IEEE-1394 camera. Time to measure the swirl ratio for a port in the cylinder head is drastically reduced from an hour to 3 minutes by automation control of the apparatus.