• IE interfaces
• /
• v.15 no.3
• /
• pp.316-324
• /
• 2002

Automated Guided Vehicles are widely used as an essential material handling system for FMS to provide flexibility and efficiency. We suggest a new dispatching rule based on priority function which considers urgency and empty vehicle travel time under finite buffer capacity. We evaluate the performance of the proposed rule by comparing the performance of Shortest Travel Time/Distance(STT/D) rule in terms of machine utilization, throughput and WIP level using simulation. The simulation results show that the suggested dispatching rule is robust and provides better machine utilization, throughput with comparable WIP level compared to STT/D rule.

• 제어로봇시스템학회:학술대회논문집
• /
• 1991.10a
• /
• pp.826-831
• /
• 1991

Automated Storage and Retrieval System (AS/RS), which is an element of Computer Integrated Manufacturing (CIM), is a widely used material handling equipment with conveyors and Automatic Guided Vehicles (AGVs). Until now the evaluation of operational policies of AS/RS and control algorithms is done theoretically or by computer simulations. In this study, a real-time control and monitoring software of an AS/RS is also developed by making actually moving AS/RS miniature. A PC-based real-time monitoring program can control the AS/RS directly through the communication port. The monitoring program has additional functions such as storage/retrieval management, inventory management, and statistics management. The program can not only collect the necessary statistics but monitor the current action of the AS/RS concurrently.

• Journal of Korean Institute of Industrial Engineers
• /
• v.26 no.3
• /
• pp.238-248
• /
• 2000

Facilities are getting more automated and informative in modern manufacturing systems, especially in semiconductor and LCD plants. These systems keep a great deal of such information on its current and near-future status as the arrival time and job completion time of their parts. This paper presents an efficient policy for AGV and part routing using information on the future status of the system where AGVs are playing a central role for material handling. Efficient control of AGVs is very important because AGV systems often become the bottleneck and limit the total production capacity of a very expensive plant. The cell controller records the future events chronologically in Next Event Schedule, and uses this list to determine to which place the AGVs and parts to be sent.

• Journal of the Semiconductor & Display Technology
• /
• v.10 no.1
• /
• pp.75-81
• /
• 2011

Today, FPD manufactures are eager to develop larger and larger glass to become the prime market leader. To follow this need, larger AMHS(Automated Material Handling System) development is essential. The radical increase of glass/cassette weight puts a lot of pressure on stocker robot's dual arms, which can cause a damage of expensive glasses and contaminate a clean room facility. In this paper the axiomatic design method is used to institute a design guideline to evenly distribute a pressure throughout the stocker robot structure.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.23 no.56
• /
• pp.93-102
• /
• 2000

Today, the number of automated machine has rapidly increased in industrial workplaces. Nevertheless, workers are often required to handle materials manually. Technical information for using the revised NIOSH lifting equation to evaluate a variety of two - handed Manual Material Handling (MMH) tasks was investigated. The NIOSH suggested the Lifting Index that provides a relative estimate of the level of physical stress associated with a particular manual lifting task. To measure operator's workload in lifting task, Lifting Index Simulator(LIS) was developed based upon the revised NIOSH lifting equation in this study. The purpose of this study was to develop LIS and use the NIOSH lifting equation in our workplace.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.30 no.4 s.247
• /
• pp.306-313
• /
• 2006

Automated material handling system is being used as a method to reduce manufacturing cost in the semiconductor and flat panel displays (FPDs) manufacturing process. Those are considering switch-over from the traditional cassette system to single-substrate transfer system to reduce raw materials of stocks in the processing line. In the present study, the wafer transportation speed has been evaluated by numerical and experimental method for three propulsion nozzle array (face, front, rear) in an air levitation system. Test facility for 300 mm wafer was equipped with two control tracks and a transfer track of 1,500mm length. The diameter of propulsion nozzle is 0.8mm and air velocity of wafer propulsion is $50\sim150m/s$. We found that the experimental results of the wafer transportation speed were well agreed with the numerical ones. Namely, the predicted values of the maximum wafer transportation speed are higher than those values of experimental data by 16% and the numerical result of the mean wafer transportation speed is higher than the experimental result within 20%.

• Proceedings of the Korea Information Processing Society Conference
• /
• 2020.05a
• /
• pp.368-371
• /
• 2020

반도체 제조시설의 효율성을 위해 대부분의 현장에서는 물류 자동화 시스템 (AMHS, Automated Material Handling System)을 도입하여 운영하고 있다. OHT(Overhead Hoist Transfer)는 반도체 공정에서 주로 활용되는 Monorail 컨베이어 형태의 자동 반송 시스템의 일종으로 작업물을 들고 제조라인 위에 설치된 레일을 따라 자율적으로 이동하는 방식으로 운영된다. 도체 물류 시스템의 계층적인 구조적 특징과 고가의 재료를 다루고, 외부유출이 어려운 실제 공정 현장, 실험 환경의 시간, 공간적 구축 등의 현실적 특징 때문에 반도체 제조 공정의 자동화 물류시스템에 대한 모델링 및 시뮬레이션을 통한 연구의 필요성이 대두되고 있다. 본 논문에서는 OHT를 효율적으로 제어하기 위해 DEVS(Discrete Event System Specifications) 형식론을 기반으로 OHT 시스템 모델링 및 시뮬레이션 설계 방법을 제안한다. 이를 위해 반도체 제조 시스템의 전반적인 물류 과정에 대해 분석하고, DEVS 형식론에 대해 연구하며, 이를 바탕으로 반도체 물류 시스템을 위한 모델링 및 시뮬레이션을 설계하였으면, 실험을 통해 제안된 모델리 반도체 물류 시스템 시뮬레이션을 수행할 수 있음을 보인다.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.47 no.1
• /
• pp.20-27
• /
• 2024

Determining the number of operators who set up the machines in a human-machine system is crucial for maximizing the benefits of automated production machines. A man-machine chart is an effective tool for identifying bottlenecks, improving process efficiency, and determining the optimal number of machines per operator. However, traditional man-machine charts are lacking in accounting for idle times, such as interruptions caused by other material handling equipment. We present an adjusted man-machine chart that determines the number of machines per operator, incorporating idleness as a penalty term. The adjusted man-machine chart efficiently deploys and schedules operators for the hole machining process to enhance productivity, where operators have various idle times, such as break times and waiting times by forklifts or trailers. Further, we conduct a simulation validation of traditional and proposed charts under various operational environments of operators' fixed and flexible break times. The simulation results indicate that the adjusted man-machine chart is better suited for real-world work environments and significantly improves productivity.

• Journal of the Korea Society of Computer and Information
• /
• v.14 no.8
• /
• pp.145-152
• /
• 2009

Manufacturer's competitiveness in the MRO industry, which is to stimulate the growth of the business-to-business e-commerce market, has recently become more important. A nuclear parts manufacturer was supplying products based on irregular demand from clients which differs from ordinary MRO business practices. The reason for this is the Nuclear Parts Manufacturer has fallen behind the e-commerce performance of other industries, and they lack global competitiveness due to the low efficiency of the individual companies within it. In this study, we developed an MRO based a-Marketplace system to minimize repetitive ordering of raw materials, lack of reusability and inefficiency of transaction processing which was a result of the former legacy business practice, In order to accomplish the purpose of this study, we implemented a web based automated CR system which considered the characteristics of the nuclear parts manufacturing: the system has sub modules such as ordering, product management, transaction management, warehousing and raw material handling. As a consequence of the system implementation, H corporate successfully automated ordering of raw materials, quotation processing and inventory management compared to the legacy business process, achieving increased efficiency by reducing wasteful resources.

• KIPS Transactions on Computer and Communication Systems
• /
• v.10 no.7
• /
• pp.205-214
• /
• 2021

For smart manufacturing, most semiconductor sites utilize automated material handling systems(AMHS). As one of the AMHSs, the OHT control system(OCS) manages overhead hoist transports(OHT) that move along rails installed on the ceiling. This paper proposes a real-time scheduling system to efficiently allocate and control the OHTs in semiconductor logistics processes. The proposed system, as an independent subsystem within the OCS, is interconnected with the main subsystem of the OCS, so that it can be easily modified without the effect of other systems. To develop the system, we first identify the functional requirements of the semiconductor logistics process and classify several types of control scenarios of the OHTs. Next, based on SEMI(Semiconductor Equipment and Materials International) standard, we design sequence diagrams and interface messages between the subsystems. The developed system is interoperated with the OCS main subsystem and the database in real time and performs two major roles: 1) OHT dispatching and 2) pathfinding. Six integrated tests were carried out to verify the functions of the developed system. The system was normally operated on six basic scenarios and two exception scenarios and we proved that it is suitable for the mission planning of the OHTs.