• Title/Summary/Keyword: Automated Guided Vehicles

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Deadlock-free Routing of an AGV in Accelerated Motion (가감속을 고려한 교착없는 AGV 주행경로설정)

  • Choe, Ri;Park, Tae-Jin;Ryu, Kwang-Ryel
    • Journal of Navigation and Port Research
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    • v.30 no.10 s.116
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    • pp.855-860
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    • 2006
  • In the environment where multiple AGVs(Automated Guided Vehicles) operate concurrently in limited space, collisions, deadlocks, and livelocks which have negative effect on the productivity of AGVs occure more frequently. The accelerated motion of an AGV is also one of the factors that make the AGV routing more difficult because the accelerated motion makes it difficult to estimate the vehicle's exact travel time. In this study, we propose methods of avoiding collisions, deadlocks, and livelocks using OAR(Occupancy Area Reservation) table, and selecting best route by estimating the travel time of an AGV in accelerated motion. A set of time-driven simulation works validated the effectiveness of the proposed methods.

AGV-induced floor micro-vibration assessment in LCD factories by using a regressional modified Kanai-Tajimi moving force model

  • Lee, C.L.;Su, R.K.L.;Wang, Y.P.
    • Structural Engineering and Mechanics
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    • v.45 no.4
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    • pp.543-568
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    • 2013
  • This study explores the floor micro-vibrations induced by the automated guided vehicles (AGVs) in liquid-crystal-display (LCD) factories. The relationships between moving loads and both the vehicle weights and speeds were constructed by a modified Kanai-Tajimi (MKT) power spectral density (PSD) function whose best-fitting parameters were obtained through a regression analysis by using experimental acceleration responses of a small-scale three-span continuous beam model obtained in the laboratory. The AGV induced floor micro-vibrations under various AGV weights and speeds were then assessed by the proposed regressional MKT model. Simulation results indicate that the maximum floor micro-vibrations of the target LCD factory fall within the VC-B and VC-C levels when AGV moves at a lower speed of 1.0 m/s, while they may exceed the acceptable VC-B level when AGV moves at a higher speed of 1.5 m/s. The simulated floor micro-vibration levels are comparable to those of typical LCD factories induced by AGVs moving normally at a speed between 1.0 m/s and 2.0 m/s. Therefore, the numerical algorithm that integrates a simplified sub-structural multi-span continuous beam model and a proposed regressional MKT moving force model can provide a satisfactory prediction of AGV-induced floor micro-vibrations in LCD factories, if proper parameters of the MKT moving force model are adopted.

A study for Secure the Reliability of Automated Guided Vehicle Remote Control System (무인운반차 RCS(Remote Control System)의 신뢰확보를 위한 연구)

  • Jeon, Hyong-Mo;Kang, Sang-Won
    • Journal of Digital Convergence
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    • v.15 no.5
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    • pp.207-215
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    • 2017
  • With rapid development of IT technology and biotechnology, human lifespan is extended rapidly, and we are living in the era where aging becomes the social issue. Due to this aging problem, manpower is mainly replaced by Automated Guided Vehicles (AGV) in manufacturing factories or warehouse logistics transportation. Rate of AGV use increases sharply every year. AGVs, which were used only in Smart Factories, extends its usage into indoor and outdoor operation by changing their usages to container transportation that can carry huge containers in the harbor. With the expansion of AGVs usage, the importance of RCS (Remote Control System) is also increased. In this study, we surveyed and analyzed the characteristics and technology trends of technical features of AGV's RCS that are developing in various ways to establish quality evaluation system of AGV RCS. Based on this, and by referring to international quality assessment standards, ISO/IEC 25000 series, we derived evaluation items on functional suitability and usability to secure reliability of AGV RCS. Also, it is our intention to develop evaluation model using those derived usability and reliability evaluation items.

A Study of Vehicle Operation Policy in Warehouse (창고에서의 이송장비 운영정책에 관한 연구)

  • Lee, Hue-On;Chae, Jun-Jae;Lee, Moon-Su
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.1
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    • pp.1-8
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    • 2011
  • Controlling industrial vehicle operated by human in warehouse was not simple since the information transfer for controlling the vehicle was not easy. However, as the technology for the WMS (Warehouse Management System) has been advanced and the PDA (Personal Digital Assistant) has come into wide use in a workplace, the control of man-operated vehicle became less difficult as do to AGVS (Automated Guided Vehicle System). This study examines the ways to improve the efficiency of warehouse operation through introducing rule of task assignment for the vehicles, particularly forklift. This study, basically, refer to AGV operation policy because a great number of studies for AGV dispatching rule have been done and the mechanism for the controlling vehicles is very similar. The workers in field prefer to simple dispatching rules such as Shortest Retrieval Time First (SRTF), Shortest Travel Time First (STTF), and Longest Waiting Time First (LWTF). However, these rules have potential disadvantage. Thus, several rules made up by combining rules mentioned above are introduced and these new rules use threshold value or evaluation formula. The effectiveness of these new rules are tested by simulation and the results are compared. This study proposes favorable dispatching rules for forklift in warehouse for the efficiency of the vehicle operation and stability of service level.

POSITIONING MODEL OF THE AUTOMATED GUIDED VEHICLE IN LOOP LAYOUT TO MAXIMIZE THE REQUEST-CALL RESPONSE PROBABILITIES (루프레이아웃 AGVS에서의 작업요구 응답확률을 최대화 하기 위한 AGV대기 위치 결정 모형)

  • 김재연
    • Proceedings of the Korea Association of Information Systems Conference
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    • 1996.11a
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    • pp.199-204
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    • 1996
  • It is discussed how to determine the home location of idle vehicles in an AGVS with a loop guide path in a way of maximizing the request-call response probabilities for all demand. Optimal home position is selected by solving the simultaneous equations easily. Static positioning strategy is analyzed in which a single home position is allocated to which every vehicle is routed whenever it becomes idle. The cases of unidirectional guidepath is considered only. We provide a numerical example to illustrate the search algorithm developed for the case and compare the searched optimal solutions with the others.

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Safety Enhancement in Operation of Mobile Robots using Preview Control (예견제어를 이용한 이동로봇 운전의 안전성 향상)

  • Yoon, Sang-Pil;Choi, Gi Sang
    • Journal of the Korean Society of Safety
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    • v.32 no.1
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    • pp.1-8
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    • 2017
  • In industry AGV's(automated guided vehicles) that can detect and follow guidelines drawn on the factory floor using magnetic or optical sensors are widely used. However, such AGV's without preview capability cannot effectively avoid collision with obstacles that may occasionally pass through the guideline. Furthermore, without preview information, they consume much energy at the right angle corners as they have to make sudden directional change. Also, the risk of dropping payloads increases in such situations. In this study, infrared preview sensors were adopted to a mobile robot for detecting not only the current position but also the forward position of the guideline and the preview control technique was applied to optimally control the mobile robot's motion using the information from the infrared preview sensors. Then the effectiveness of this approach was investigated through a series of experiments. The experimental result shows that the proposed approach is effective for safety enhancement as well as for better efficiency.

A Dispatching Rule Considering Machine Utilization and Throughput under Finite Buffer Capacity (유한버퍼하에서 기계이용률과 산출량을 고려한 급송규칙)

  • Kim, Jong-Hwa;Cha, Sang-Soo
    • IE interfaces
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    • v.15 no.3
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    • pp.316-324
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    • 2002
  • Automated Guided Vehicles are widely used as an essential material handling system for FMS to provide flexibility and efficiency. We suggest a new dispatching rule based on priority function which considers urgency and empty vehicle travel time under finite buffer capacity. We evaluate the performance of the proposed rule by comparing the performance of Shortest Travel Time/Distance(STT/D) rule in terms of machine utilization, throughput and WIP level using simulation. The simulation results show that the suggested dispatching rule is robust and provides better machine utilization, throughput with comparable WIP level compared to STT/D rule.

An Unload and Load Request Logic for Semiconductor Fab Considering Inter-Bay Material Flow (Inter-Bay 물류 흐름을 고려한 반도체 Fab의 Unload 및 Load Request Logic 개발)

  • Suh, Jung-Dae;Koo, Pyung-Hoi;Jang, Jae-Jin
    • IE interfaces
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    • v.17 no.spc
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    • pp.131-140
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    • 2004
  • The purpose of this paper is to develop and show the efficiency of the URL(Unload Request Logic) and LRL(Load Request Logic) of the dispatcher in the Fab(Fabrication) Manufacturing Execution System. These logics are the core procedures which control the material(wafer and glass substrate) flow efficiently in the semiconductor and LCD fab considering inter-bay as well as intra-bay material flow. We use the present and future status information of the system by look-ahead and the information about the future transportation schedule of Automated Guided Vehicles. The simulation results show that the URL and LRL presented in this paper reduce the average lead time, average and maximum WIP level, and the average available AGV waiting time.

Real-time control & monitoring software of an AS/RS for CIM (CIM 구축을 위한 자동창고의 실시간 제어 및 모니터링 S/W)

  • 손경준;오구일;정무영;이현용
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.826-831
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    • 1991
  • Automated Storage and Retrieval System (AS/RS), which is an element of Computer Integrated Manufacturing (CIM), is a widely used material handling equipment with conveyors and Automatic Guided Vehicles (AGVs). Until now the evaluation of operational policies of AS/RS and control algorithms is done theoretically or by computer simulations. In this study, a real-time control and monitoring software of an AS/RS is also developed by making actually moving AS/RS miniature. A PC-based real-time monitoring program can control the AS/RS directly through the communication port. The monitoring program has additional functions such as storage/retrieval management, inventory management, and statistics management. The program can not only collect the necessary statistics but monitor the current action of the AS/RS concurrently.

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Axiomatic Design of Composite Double Arm Type Robot Hands and Wrists for Handling Large Glass Panel Displays (공리 설계를 적용한 대형 평판 디스플레이용 더블암형 복합재료 로봇 핸드 및 리스트)

  • 이창섭;이대길;최진경
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.241-244
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    • 2002
  • Recently, the size of glass panel is increased to $1250 mm{\times}1100 mm{\times}0.7 mm$, whose mass is 2.65 kg, which requires much stiffer robot structure. In addition to the high stiffness, the robot hands and wrists for glass panel handling should have miller surface finishing of its outer surface to prevent particles and dusts from adhering on the surface. The maximum height of the robot structure should not be larger than 1500 mm because other automated guided vehicles (AGV) and transfer equipments have been designed within this size limit. The difference of maximum deflections of the four ends of the hands before and after loading the glass panel should be less than 2.0 mm. In this work, the robot hands and wrists for handling large glass panel displays were designed based on the axiomatic design using the finite element method along with optimization routine.

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