• Title/Summary/Keyword: Automated Guided Vehicle System

Search Result 110, Processing Time 0.03 seconds

Locating Idle Vehicles in Tandem-Loop Automated Guided Vehicle Systems to Minimize the Maximum Response Time

  • Lee, Shiwoo
    • Industrial Engineering and Management Systems
    • /
    • v.6 no.2
    • /
    • pp.125-135
    • /
    • 2007
  • An automated guided vehicle (AGV) system is a group of collaborating unmanned vehicles which is commonly used for transporting materials within manufacturing, warehousing, or distribution systems. The performance of an AGV system depends on the dispatching rules used to assign vehicles to pickup requests, the vehicle routing protocols, and the home location of idle vehicles, which are called dwell points. In manufacturing and distribution environments which emphasize just-in-time principles, performance measures for material handling are based on response times for pickup requests and equipment utilization. In an AGV system, the response time for a pickup request is the time that it takes for the vehicle to travel from its dwell point to the pickup station. In this article, an exact dynamic programming algorithm for selecting dwell points in a tandem-loop multiple-vehicle AGV system is presented. The objective of the model is to minimize the maximum response time for all pickup requests in a given shift. The recursive algorithm considers time restrictions on the availability of vehicles during the shift.

Analysis of the Travel Distance in the Multiple-load Carrying Automated Guided Vehicle Systems (다부하를 운반하는 무인운반차시스템에서 운반거리의 분석)

  • Chang Suk-Hwa
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.28 no.1
    • /
    • pp.55-63
    • /
    • 2005
  • This paper is to analyze the travel distance and the transport size of the vehicle when the AGV carries multiple-load in the tandem automated guided vehicle systems. The size of multiple-load represents the number of load that the AGV can carry simultaneously. The AGV can carry simultaneously multiple-load that load types are different. The transport system of the manufacturing system is a tandem configuration automated guided vehicle system, which is based on the partitioning of all the stations into several non-overlapping single closed loops. Each loop divided has only one vehicle traveling unidirectionally around it. The AGV of each loop has to have sufficient transport capacity that can carry all loads for given unit time. In this paper, the average loaded travel distance and the size of feasible multiple-load of the vehicle are analyzed. A numerical example is shown.

Development of Forklift-Type Automated Guided Vehicle(AGV) with Dual Steering Drive Unit (듀얼 조향구동 장치를 갖는 포크리프트 타입 무인운반차(AGV)의 개발)

  • Won, Chang-Yeon;Kang, Seon-Mo;Nahm, Yoon-Eui
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.44 no.4
    • /
    • pp.145-153
    • /
    • 2021
  • Automated Guided Vehicle (AGV) is commonly used in manufacturing plant, warehouse, distribution center, and terminal. AGV is self-driven vehicle used to transport material between workstations in the shop floor without the help of an operator, and AGV includes a material transfer system located on the top and driving system at the bottom to move the vehicle as desired. For navigation, AGV mostly uses lane paths, signal paths or signal beacons. Various predominant sensors are also used in the AGV. However, in the conventional AGV, there is a problem of not turning or damaging nearby objects or AGV in a narrow space. In this paper, a new driving system is proposed to move the vehicle in a narrow space. In the proposed driving system, two sets of the combined steering-drive unit are adopted to solve the above problem. A prototype of AGV with the new driving system is developed for the comparative analysis with the conventional AGV. In addition, the experimental result shows the improved performance of the new driving system in the maximum speed, braking distance and positioning precision tests.

Analysis of Dynamic Characteristics for Four-Wheel-Steering Automated Guided Vehicle(AGV) System (4륜 조향 무인 컨테이너 차량(AGV) 시스템의 동특성 분석)

  • 최재영;이영진;변성태;이권순;이만형
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2000.10a
    • /
    • pp.306-306
    • /
    • 2000
  • This paper analyze the dynamic characteristics of Automated Guided Vehicle(AGV) which is being developed as a part of automation in port through DADS, one of the multi-dynamic analysis program, Previous evaluation of a vehicle is carried out through the continuous driving test of a real vehicle, however this method raise the loss of finance and time. If it is possible to analyze the dynamic characteristics of vehicle before construction completely we can compensate the loss of money and time during constructing. AGV contained containers is very heavy and its center of gravity can be easily changed with the disturbance from road or cornering. It makes AGV unsatisfied, therefore we evaluate the handling characteristics and stability of the full vehicle model. This paper contribute to establish the foundation of the development of a new system like a AGV which have a special structure.

  • PDF

A Performance Comparison between Operation Strategies for Idle Vehicles in Automated Guided Vehicle System

  • Kim, Kap-Hwan;Kim, Jae-Yeon
    • Journal of the Korean Operations Research and Management Science Society
    • /
    • v.23 no.2
    • /
    • pp.67-81
    • /
    • 1998
  • An Automated Guided Vehicle System (AGVS) with a unidirectional loop guide path is modeled as a discrete-time stationary Markov chain. It is discussed how to estimate the mean response time, the utilization, and the cycle time of AGV for a delivery order. Three common operation strategies for idle vehicles - central zone positioning rule, circulatory loop positioning rule and point of release positioning rule - are analyzed. These different operation strategies are compared with each other based on the performance measures.

  • PDF

A Study on Multi-Stage Dispatching Rule for Efficient AGVS (Automated Guided Vehicle System) (효율적인 AGVS의 운용을 위한 다단계 차량 발주 방식에 관한 연구)

  • 박대희
    • Journal of the Korea Society for Simulation
    • /
    • v.6 no.1
    • /
    • pp.41-52
    • /
    • 1997
  • It is essential to construct an efficient material flow system for the successful introduction of automated manufacturing systems. Automated Guided Vehicle System (AGVS) plays a significant role more and more in modern manufacturing environments, because of the flexibility and the precision they offer. However, as the size and the complexity of systems increase, the problems of dispatching, routing and scheduling of AGVs become complicated due to their independent and asynchronous demands. In this paper, we review relevant papers, and provide a new and more efficient method for dispatching AGV, named MEVTT (Minimum Empty Vehicle Travel Time) and demonstrate its performance and efficiency using simulation.

  • PDF

A Dynamic OHT Routing Algorithm in Automated Material Handling Systems (자동화 물류시스템 내 차량 혼잡도를 고려한 무인운반차량의 동적 경로 결정 알고리즘)

  • Kang, Bonggwon;Kang, Byeong Min;Hong, Soondo
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.45 no.3
    • /
    • pp.40-48
    • /
    • 2022
  • An automated material handling system (AMHS) has been emerging as an important factor in the semiconductor wafer manufacturing industry. In general, an automated guided vehicle (AGV) in the Fab's AMHS travels hundreds of miles on guided paths to transport a lot through hundreds of operations. The AMHS aims to transfer wafers while ensuring a short delivery time and high operational reliability. Many linear and analytic approaches have evaluated and improved the performance of the AMHS under a deterministic environment. However, the analytic approaches cannot consider a non-linear, non-convex, and black-box performance measurement of the AMHS owing to the AMHS's complexity and uncertainty. Unexpected vehicle congestion increases the delivery time and deteriorates the Fab's production efficiency. In this study, we propose a Q-Learning based dynamic routing algorithm considering vehicle congestion to reduce the delivery time. The proposed algorithm captures time-variant vehicle traffic and decreases vehicle congestion. Through simulation experiments, we confirm that the proposed algorithm finds an efficient path for the vehicles compared to benchmark algorithms with a reduced mean and decreased standard deviation of the delivery time in the Fab's AMHS.

Shortest Path Searching Algorithm for AGV Based on Working Environmental Model (작업환경 모델 기반 AGV의 최단 경로 탐색 알고리즘)

  • Joo, Young-Hoon;Kim, Jong-Seon
    • Journal of the Korean Institute of Intelligent Systems
    • /
    • v.17 no.5
    • /
    • pp.654-659
    • /
    • 2007
  • This paper proposes the effective method for classifying the working spates and modelling the environments, when complex working environments of AGVS(Automated Guided Vehicle System) ate changed. And, we propose the shortest path searching algorithm using the A* algorithm of graph search method. Also, we propose the methods for finding each AGV's travel time of shortest path. Finally, a simple example is included for visualizing the feasibility of the proposed methods.

Design of Experiment and Analysis Method for the Integrated Logistics System Using Orthogonal Array (직교배열을 이용한 통합물류시스템의 실험 설계 및 분석방법)

  • Park, Youl-Kee;Um, In-Sup;Lee, Hong-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.12 no.12
    • /
    • pp.5622-5632
    • /
    • 2011
  • This paper presents the simulation design and analysis of Integrated Logistics System(ILS) which is operated by using the AGV(Automated Guided Vehicle). To maximize the operation performances of ILS with AGV, many parameters should be considered such as the number, velocity, and dispatching rule of AGV, part types, scheduling, and buffer sizes. We established the design of experiment in a way of Orthogonal Array in order to consider (1)maximizing the throughput; (2)maximizing the vehicle utilization; (3)minimizing the congestion; and (4)maximizing the Automated Storage and Retrieval System(AS/RS) utilization among various critical factors. Furthermore, we performed the optimization by using the simulation-based analysis and Evolution Strategy(ES). As a result, Orthogonal Array which is conducted far fewer than ES significantly saved not only the time but the same outcome when compared after validation test on the result from the two methods. Therefore, this approach ensures the confidence and provides better process for quick analysis by specifying exact experiment outcome even though it provides small number of experiment.

Design of the Hybrid Tandem Configuration Automated Guided Vehicle Systems (혼합 직렬형태 자동반송시스템의 설계)

  • 장석화
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.22 no.52
    • /
    • pp.117-139
    • /
    • 1999
  • This paper is concerned about the hybrid tandem configuration as the design of the automated guided vehicle system(AGVs). The hybrid tandem configuration is that the manufacturing system is divided into several non-overlapping zones, workstations of each zone are linked by network configuration including loop. That is, the manufacturing system is divided into several non-overlapping small size networks, and at most two automated guided vehicles can be available in each network. The transit point is located at proper point between adjacent networks. The parts are transported to workstations in other network through the transit points. One of the objective functions in dividing into the hybrid tandem configuration is to minimize the maximum travel time of the divided networks, and other is to minimize the total travel distance of parts moved to workstations in other networks for the next processing. The model formulation is presented, and a numerical example is shown. Also, the performances of system for the hybrid tandem, tandem and network configuration are compared through the simulation. The results of this research will contribute to the development of material handling systems in the manufacturing system. Also, it will be applied in determining the transportation area of transportation vehicles and the number and size of the transportation fleet in the transportation problem of logistics management.

  • PDF