• Title/Summary/Keyword: Automated Design

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Determination of the Optimal Configuration of Operation Policies in an Integrated-Automated Manufacturing System Using the Taguchi Method and Simulation Experiments (다구치방법과 시뮬레이션을 이용한 통합된 자동생산시스템의 최적운영방안의 결정)

  • Lim, Joon-Mook;Kim, Kil-Soo;Sung, Ki-Seok
    • IE interfaces
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    • v.11 no.3
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    • pp.23-40
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    • 1998
  • In this paper, a method to determine the optimal configuration of operating policies in an integrated-automated manufacturing system using the Taguchi method and computer simulation experiments is presented. An integrated-automated manufacturing system called direct-input-output manufacturing system(DIOMS) is described. We only consider the operational aspect of the DIOMS. Four operating policies including input sequencing control, dispatching rule for the storage/retrieval(S/R) machine, machine center-based part type selection rule, and storage assignment policy are treated as design factors. The number of machine centers, the number of part types, demand rate, processing time and the rate of each part type, vertical and horizontal speed of the S/R machine, and the size of a local buffer in the machine centers are considered as noise factors in generating various manufacturing system environment. For the performance characteristics, mean flow time and throughput are adopted. A robust design experiment with inner and outer orthogonal arrays are conducted by computer simulation, and an optimal configuration of operating policies is presented which consists of a combination of the level of each design factor. The validity of the optimal configurations is investigated by comparing their signal-to-noise ratios with those obtained with full factorial designs.

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Automated Mold Design to Optimize Multi-Quality Characteristics in Injection Molded Parts Based on the Utility Theory and Modified Complex Method (효용이론과 수정콤플렉스법에 기초한 사출 성형품의 다특성 최적화를 위한 자동 금형 설계)

  • Park, Byung-H
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.210-221
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    • 2000
  • Plastic mold designers and frequently faced with optimizing multi-quality issues in injection molded parts. These issues are usually in conflict with each other and thus tradeoff needs to be made to reach a final compromised solution. in this study an automated injection molding design methodology has been developed to optimize multi-quality characteristics of injection molded parts. The features of the proposed methodology are as follows : first utility theory is applied to transform the original multi-objective problem into single-objective problem. Second is an implementation of a direct search-based injection molding optimization procedure with automated consideration of robustness against process variation. The modified complex method is used as a general optimization tool in this study. The developed methodology was applied to an actual mold design and the results showed that the methodology was useful through the CAE simulation using a commercial injection molding software package. Applied to production this study will be of immense value to companies in reducing the product development time and enhancing the product quality.

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A Study on Extraction and its Storage method of Topological Information from Common 2-D CAD Using The Boundary-Representation Method (범용 2D MCAD 상에서 경계표현법을 이용한 위상 정보 추출 및 그 저장방식에 관한 연구)

  • Hong, Sang-Hoon;Han, Seong-Young;Kim, Yong-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.9
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    • pp.25-34
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    • 1999
  • In spite of the advance of 3D solid modeling technology, there are some distinct areas where 2D CAD S/W are still dominant, and more competent comparing with 3D CAD S/W. For example, in the manufacturing of 2D-shaped electrical parts, most related manufacturing tools have 2D geometric features by nature, and 3D solid models applied to these parts have substantial overheads. Nevertheless, most 2D CAD S/W have no topological inquiry services because they have no such information on their geometrical database inherently. Thus, it is needed to extract such information from 2D CAD database for developing more advanced application such as automated drafting/design S/W. In this paper, the extraction of topological information from 2D CAD has been performed in general way using concept of B-rep. A general extraction algorithm, data structure and meta file format for 2D topological object have been developed and successfully applied to the development of the automated lead frame die design system in Samsung Aerospace. it is also possible to provide a flexible, powerful topology-oriented functionality on any common 2D CAD S/W.

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The Development of Automated System for 3D Design and Stability Evaluation of Caisson (케이슨의 3D 설계 및 안정 검토 자동화 시스템 개발)

  • Lee, Hurn-Min;Kim, Hyeon-Seung
    • Land and Housing Review
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    • v.11 no.4
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    • pp.105-113
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    • 2020
  • In this research, the automated system for 3D modeling and stability evaluation of caisson was developed. It is possible to build a BIM model while examining the stability of the structures to improve the practical use of BIM technology. This study analyzed industry cases and guidelines for caisson stability evaluation and BIM-based modeling. As a result, the data for calculating the stability evaluation of caisson as well as the modeling parameters were derived. In particular, the automated system for 3D modeling, which reflects more than 30 parameters, allows for BIM models for various types of the caisson, such as open-cell caisson, open-cell caisson with uneven, slit caisson, slit caisson with uneven, and curved caisson. The study tested the proposed system using case studies and found that it helps not only to automate the BIM model with various caisson types as parameters but also to make partial shape changes accessible. The study also confirmed that the stability evaluation can be quickly carried out with shapes changed. Finally, the study results suggest that the proposed method should complete the task seven times as fast as the conventional work method.

Automated Cable Route Design based Flexible Cable Fill Check of Raceway in Cable Spreading of Generating Station (발전소 케이블 포설에서 Raceway의 유연한 케이블 Fill 체크 기반 자동화된 케이블 라우팅 설계)

  • Park, Ki-Hong;Lee, Yang Sun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.20 no.3
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    • pp.607-614
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    • 2016
  • In generating station, cable spreading design is a very important task, which is very much time consuming, due to the type of cable used in generating station is very diverse. The raceway means the cable line section from source equipment to destination, and consists of cable tray and conduit. The process of existing cable spreading design was written in by hand. Thereby, there are grossly inefficient gain such as cable omission and unfixed fill value by a personal and time investment. In this paper, we proposed and implemented the automated cable route design based flexible cable fill check in generating station, and proposed the automated cable route design can be calculated the cable fill with flexible changing of raceway. Some experimental result shows that implemented cable route design is well performed and conducted as the design specifications, and it will be able to reduce the cable spreading design time.

The automated optimum design of steel truss structures (철골 트러스 구조의 자동화 최적설계)

  • Pyeon, Hae-Wan;Kim, Yong-Joo;Kim, Soo-Won;Kang, Moon-Myung
    • Journal of Korean Association for Spatial Structures
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    • v.1 no.1 s.1
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    • pp.143-155
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    • 2001
  • Generally, truss design has been determined by the designer's experience and intuition. But if we perform the most economical structural design we must consider not only cross-sections of members but also configurations(howe, warren and pratt types etc.) of single truss as the number of panel and truss height. The purpose of this study is to develope automated optimum design techniques for steel truss structures considering cross-sections of members and shape of trusses simultaneously. As the results, it could be possible to find easily the optimum solutions subject to design conditions at the preliminary structural design stage of the steel truss structures. In this study, the objective function is expressed as the whole member weight of trusses, and the applied constraints are as stresses, slenderness ratio, local buckling, deflection, member cross-sectional dimensions and truss height etc. The automated optimum design algorithm of this study is divided into three-level procedures. The first level on member cross-sectional optimization is performed by the sequential unconstrained minimization technique(SUMT) using dynamic programming method. And the second level about truss height optimization is applied for obtaining the optimum truss height by three-equal interval search method. The last level of optimization is applied for obtaining the optimum panel number of truss by integer programming method. The algorithm of multi-level optimization programming technique proposed in this study is more helpful for the economical design of plane trusses as well as space trusses.

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Development of Automated Algorithm for Compartment Arrangement of Oil Tanker (유조선의 구획배치 자동화 알고리즘 개발)

  • Song, Ha-Cheol;Na, Seung-Su;Jo, Du-Yeon;Shim, Cheon-Sik;Lee, Gang-Hyeon;Jeong, Sol;Heo, Joo-Ho;Jeong, Tae-Seok;Lee, Chul-Ho;Jo, Young-Chun;Kim, Dong-Chun
    • Journal of the Society of Naval Architects of Korea
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    • v.50 no.1
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    • pp.59-68
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    • 2013
  • Nowadays, optimum structural design techniques based on CSR have been developed and applied to the preliminary design stage focused on minimum weight and minimum construction cost of ship structure. Optimum structural design algorithm developed before could minimize weight and cost on fixed compartment arrangement. However, to develop more efficient design technique, a designer needs to combine optimized compartment arrangement with optimized ship structural design because compartment arrangement has a large effect on structural design according to the change of still water bending moment as a consequence of compartment arrangement change. In this study, automated algorithm for compartment arrangement of an oil tanker is developed to apply preliminary structural design. The usefulness of developed algorithm is verified with Aframax oil tanker constructed by STX shipbuilding Co.Ltd..

Automatic Mold Design Methodology to Optimize Warpage and Weld Line in Injection Molded Parts (사출 성형품의 휨과 웰드라인을 최적화하기 위한 자동 금형설계 방법)

  • ;Byung H. Kim
    • Transactions of Materials Processing
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    • v.9 no.5
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    • pp.512-525
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    • 2000
  • Designers are frequently faced with multiple quality issues in injection molded parts. These issues are usually In conflict with each other, and thus tradeoff needs to be made to reach a final compromised solutions. The objective of this study is to develop an automated injection molding design methodology, whereby part defects such as warpage and weld line are optimized. The features of the proposed methodology are as follows: first, Utility Function approach is applied to transform the original multiple objective problem into single objective problem. Second is an implementation of a direct search-based Injection molding optimization procedure with automated consideration of process variation. The Space Reduction Method based on Taguchi's DOE(Design Of Experiment) is used as a general optimization tool in this study. The computational experimental verification of the methodology was partially carried out for a can model of Cavallero Plastics Incorporation, U. S. A. Applied to production, this study will be of immense value to companies in reducing the product development time and enhancing the product quality.

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Automated Enterprise Data Model by Formulating Requirements

  • Lee, Sang-Won
    • Journal of Information Technology Applications and Management
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    • v.16 no.4
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    • pp.263-283
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    • 2009
  • Although some CASE tools supported conceptual data design, they required for users too much preliminary knowledge to learn how to use and handle them. In addition, in a number of studies on conceptual data design with natural language, they claimed passive participation for users with conforming to messages predefined by CASE tools. As an alternative to these traditional CASE tools, we proposed an ERD formulator for automated data design tool, called ERDF, so that even ordinary users, not necessarily data modeler, are capable of formulating ERD on business requirements by use of ERDF. We, first of all, introduced NSM as the standard methodology. We also designed the structure of ERDF including main controller, input controller, operation controller, regulation controller, schema controller, and output controller. We then defined conceptual domains and basic operations to lay down schema operations as well as sentence rules to handle input sentence in natural language. To get an ERD that is faithful to business requirements, we laid out supplementary design for dialogue and confirmation of soundness and completion.

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Optimal Design of Automated Storage/Retrieval Systems Considering Capacity of Stacker Cranes (스태커 크레인 능력을 고려한 자동 창고 최적 설계에 관한 연구)

  • 이영해;최영하;이문환
    • Journal of the military operations research society of Korea
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    • v.24 no.2
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    • pp.75-94
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    • 1998
  • AS/RS(Automated Storage/Retrieval Systems) has inflexibility in change after implementation and its initial cost is very high. Therefore, the proper and correct design of AS/RS is needed at the planning stage. Cost and performance are one of the most important factors in AS/RS design. There is a trade-off relationship between them. Velocity and number of stacker cranes have a deep relationship with performance of AS/RS. In this study, a model and a heuristic algorithm for finding optimal rack volumes and velocities of stacker for design of AS/RS are proposed with a numerical example.

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