• Title/Summary/Keyword: Austempering

검색결과 80건 처리시간 0.019초

구상흑연주철의 피로수명을 지배하는 내재결함부 크기는 정량적 평가 (Quantitative Evaluation for the Internal Defect Size Governing the Fatigue Life in Ductile Irons)

  • 김진학;김민건
    • 대한기계학회논문집A
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    • 제24권11호
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    • pp.2742-2748
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    • 2000
  • In this study, the quantitative evaluation was performed by examination for gatigue crack origin in two prepared ductile irons specimens which have different microstructures using rotary bending fatigue tester, Series A has mixed microstructure. ferrite plus pearlite, and series B has bainitic microstructure. Obtained main results are as follows. The scatterings of fatigue strength were observed on σ(sub)α-Ν diagram of both specimen series, and it is observed that scatterings of series A were more serious. It is reasonable to evaluate the size of mesocrack range by means of √A(원문참조), where A means the area of mesocrack range including globular graphite nodule. As a result of reconsideration for the fatigue data by introduction of K(sub)α-Ν diagram, the scattrings of fatigue life were, remarkably. reduced. Therefore, it is more reasonable to evaluate of mesocrack range on fatigue life by parameter K(sub)α rather than σ(sub)α.

Effects of Structure and Defect on Fatigue Limit in High Strength Ductile Irons

  • Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Mechanical Science and Technology
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    • 제14권5호
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    • pp.530-536
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    • 2000
  • In this paper, the influence of several factors such as hardness, internal defect and non-propagating crack on fatigue limits was investigated with three kinds of ductile iron specimens. From the experimental results the fatigue limits were examined in relation with hardness and tensile strength in case of high strength specimens under austempering treatment; in consequence the marked improvement of fatigue limits were not showed. The maximum defect size was an important factor to predict and to evaluate the fatigue limits of ductile irons. And, the quantitative relationship between the fatigue limits$({\sigma}_w)$ and the maximum defect sizes $(\sqrt{area}_{max})$ was expressed as ${\sigma}_w^n{\cdot}{\sqrt{area}}_{max}=C_2$. Also, it was possible to explain the difference for the fatigue limits in three ductile irons by introduction of the non-propagating crack rates.

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오스템퍼드 구상흑연주철의 기계적 성질 및 감쇠능에 미치는 서브제로처리의 영향 (Effect of Subzero Treatment on the Mechanical Properties and Damping Capacity of Austempered Ductile Cast Ironn)

  • 이광희;권민기;김창규;강창룡
    • 동력기계공학회지
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    • 제11권4호
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    • pp.86-91
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    • 2007
  • This study was investigated to know the effect of subzero treatment in austempered ductile cast iron. Retained austenite transformed to martensite by subzero treatment. With decreasing subzero treatment temperature, more volume fraction of retained austenite transformed to martensite and transformed to martensite above 30% by subzero treatment temperature at $-196^{\circ}C$. With decreasing subzero treatment temperature, the value of strength and hardness increased but the value of elongation and impact value decreased. In case of subzero treatment at $-196^{\circ}C$, hardness value increased about 18% and impact value decreased by above 20%. We could find that subzero treated specimens had a little of effect on the tensile properties but had very much effect on the hardness and value of the impact.

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금형주조법에 의한 구상흑연주철의 제조 및 직접 템퍼링에 의한 충격인성 향상 (Casting of Ductile Cast Iron using Metal Mold and Improvement of Impact Toughness by Direct Tempering)

  • 최성배;이원식;홍영환
    • 열처리공학회지
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    • 제10권3호
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    • pp.159-164
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    • 1997
  • Non-alloyed and 1.0%Ni alloyed ductile cast iron were cast into the sand mold and metal mold, and finer graphite size was obtained in case of metal mold casting. Direct tempering after casting showed the slight increase of absorbed energy, which is largely due to the relieving of residual stress that is developed during casting. After austempering heat treatment, higher impact energy was obtained in case of metal mold casting than sand mold casting, which is due to the finer graphite size.

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금형주조한 오스템퍼 회주철의 기계적성질 및 파괴인성 (Mechanical Properties & Fracture Toughness of Austempered Gray Cast Iron(AGI) by Permanent Mould Casting)

  • 이영상;이하성;강동명
    • 한국주조공학회지
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    • 제15권3호
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    • pp.291-297
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    • 1995
  • The mechanical properties and fracture toughness of permanent mold cast austempered gray cast iron(AGI) were compared to those of sand cast AGI. The iron was melted to eutectic composition in order to get better castability especially in permanent mold casting. Specimens prepared for tensile, impact and fracture toughness test were austenitized at $900^{\circ}C$ and austempered at $270^{\circ}C$ and $370^{\circ}C$ for 1 hour. The strength, impact and fracture toughness of permanent mold cast AGI were found to be superior to those of sand cast AGI. The maximum value of 836 MPA in tensile strength, was obtained at the austempering temperature of $270^{\circ}C$. But ductility of AGI was not improved by permanent mold casting.

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구상흑연주철의 파괴특성에 미치는 Cu 및 열처리의 영향 (Effect of Copper and Heat Treatment on the Fracture Toughness of Ductile Cast Iron)

  • 김원용;나태엽;강인찬;곽창섭
    • 한국주조공학회지
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    • 제13권6호
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    • pp.555-562
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    • 1993
  • A study was investgated the relationship between fracture characteristics and microstructure changes according to Cu addition and heat treatment methods on the ductile cast iron. According to increment of Cu addition pearlite volume fraction was increased due to the deffect of anti-ferritizing of Cu. At the case of austempering heat treatment, fracture toughness of Cu contained specimen was decreased. The reason for the results seems to be responsible for decrement of plastic zone size at the crack tip. It was observed that the excellent fracture toughness can be obtained at the condition of normalizing and the specimen was not contained Cu. Under the such conditions, fractographs is composed of dimple pattern and fracture toughness 71.6MPa $\sqrt{m}$, tensile strength determined as the value of 961.6MPa, respectively.

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Effect of Silicon on the Fracture Characteristics of Austempered Ductile Iron

  • Kang, In-Chan
    • 한국주조공학회지
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    • 제12권1호
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    • pp.25-31
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    • 1992
  • The effects of Si and austempering temperature on the fracture characteristics and the microstructures of austempered ductile irons were investigated. As Si content increased from 2.28% to 3.0%, the precipitation of carbides during bainitic transformation and was suppressed the amount of retained austenite increased resulting in the increase in the fracture toughness. It is believed that the high Si limited the formation of martensite in the microstructure and minimized the segregation of the other elements at cell boundaries. But in samples with too high Si content as 3.3%, the formation of islands of free ferrite in the bainitic structures was observed and the fracture toughness was measured to have degraded.

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Microstructural, mechanical, and electrochemical analysis of carbon doped AISI carbon steels

  • Muhammad Ishtiaq;Aqil Inam;Saurabh Tiwari;Jae Bok Seol
    • Applied Microscopy
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    • 제52권
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    • pp.10.1-10.15
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    • 2022
  • The effect of carbon doping contents on the microstructure, hardness, and corrosion properties of heat-treated AISI steel grades of plain carbon steel was investigated in this study. Various microstructures including coarse ferrite-pearlite, fine ferrite-pearlite, martensite, and bainite were developed by different heat treatments i.e. annealing, normalizing, quenching, and austempering, respectively. The developed microstructures, micro-hardness, and corrosion properties were investigated by a light optical microscope, scanning electron microscope, electromechanical (Vickers Hardness tester), and electrochemical (Gamry Potentiostat) equipment, respectively. The highest corrosion rates were observed in bainitic microstructures (2.68-12.12 mpy), whereas the lowest were found in the fine ferritic-pearlitic microstructures (1.57-6.36 mpy). A direct correlation has been observed between carbon concentration and corrosion rate, i.e. carbon content resulted in an increase in corrosion rate (2.37 mpy for AISI 1020 to 9.67 mpy for AISI 1050 in annealed condition).

오스템퍼링 處理된 球狀黑鉛鑄鐵의 乾燥磨滅 特性에 관한 硏究 (A Study on the Dry Wear Characteristics of Austempered Ductile Cast Iron)

  • 강명순;전태옥;김형자;박흥식
    • 대한기계학회논문집
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    • 제12권3호
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    • pp.489-496
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    • 1988
  • 본 연구에서는 오스템퍼링 처리된 구상흑연주철의 오스템퍼링 처리온도와 유 지시간을 변화시킨 후 대기중의 건조미끄름마찰실험을 하여 내마멸특성을 검토하는 것 을 목적으로 하였다.

쉘 적층 주조 구상흑연주철의 기계적 성질에 미치는 합금원소 및 열처리의 영향 (Effects of Alloying Element and Heat Treatment on the Mechanical Properties of Ductile Cast Iron Poured into Shell Stack Mold)

  • 김효민;권민영;천병철;권도영;김기엽;권해욱
    • 한국주조공학회지
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    • 제40권3호
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    • pp.76-84
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    • 2020
  • The effects of Alloying Element and Heat Treatment on the mechanical properties of ductile cast iron poured into shell stack molds were investigated. The strength and hardness were increased and the elongation was decreased roughly with the increased amounts of tin and copper added, respectively. Those were greatly increased with the increased amount of tin added and the elongation was roughly decreased with it. In the simultaneous addition of copper and tin, the strength and hardness of the tin increased, but the elongation rate decreased. Those were greatly increased and this was decreased with normalizing. In the case of specimens with smaller section sizes during austempering processing, the strength and hardness were higher than those with larger sections, but the elongation rate was lower.