• 제목/요약/키워드: Austempering(오스템퍼링)

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3.6wt%C-2.5wt%Si 오스템퍼드 구상흑연주철의 프로세싱 윈도우에 미치는 열처리 및 구리 첨가의 영향 (Effects of Heat-Treatment and the Addition of Copper on the Processing Window of 3.6wt%C-2.5wt%Si Austempered Ductile Cast Iron)

  • 권도영;오정혁;김기엽;권해욱
    • 한국주조공학회지
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    • 제41권4호
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    • pp.331-341
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    • 2021
  • 3.6wt%C-2.5wt%Si 구상흑연주철을 오스템퍼링 열처리하는 동안 프로세싱 윈도우에 미치는 오스템퍼링 온도, 오스테나이트화 처리 온도와 시간, 구리 첨거량 그리고 사전 열처리의 영향을 연구하였다. 350℃의 오스템퍼링 처리 온도에서 최대 프로세싱 윈도우를 얻었다. 프로세싱 윈도우는 오스테나이트화 처리 온도가 850에서 900℃로 증가함에 따라 증가하였으나 950℃로 증가하면 오히려 감소하였다. 프로세싱 윈도우는 오스테나이트화 처리 시간이 30분에서 2시간까지 증가함에 따라 증가하였다가 4시간일 때 감소하였다. 최적 오스템퍼링 처리 조건은 900℃에서 2시간인 것으로 나타났다. 프로세싱 윈도우는 구리 첨가량이 0.0~0.8wt% 범위에서 증가함에 따라 증가하였다. 프로세싱 윈도우는 주방 상태의 구상흑연주철에 비하여 사전 노르말라이징 처리로 증가하였으며 사정 어닐링 처리로 감소하였다.

오스템퍼링 처리한 구상흑연주철의 기계적 성질 및 감쇠능에 미치는 Cu의 영향 (Effect of Cu on the mechanical Properties and damping capacity of austempered ductile cast iron)

  • 이광희;강창룡
    • 동력기계공학회지
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    • 제12권3호
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    • pp.72-77
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    • 2008
  • This study was investigated to know the effect of Cu addition on austempered ductile cast iron at various temperatures and times. Test results showed that the volume fraction of retained austenite and the carbon contents of retained austenite showed the greatest value at $400^{\circ}C$. Also, in case of specimens having more Cu contents, the volume fraction of retained austenite and the carbon contents of retained austenite showed the lower value. After austempering treatment, tensile strength and Impact value increased, but elongation decreased. With increasing austempering treatment temperature, tensile strength, elongation, and impact value decreased. In case of specimen having more Cu contents, tensile strength showed the higher value, but elongation showed the lower value. Damping capacity was decreased by austempering treatment and was not affected on austempering temperature and time. In case of specimen having more Cu contents, damping capacity showed the higher value.

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오스템퍼링 처리한 회주철의 파괴특성에 미치는 오스템퍼링 온도의 영향에 관한 연구 (Effect of Austempering Temperatures on the Fractures Characteristic of Grey Cast Iron)

  • 김창규;이성열;최창옥
    • 한국주조공학회지
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    • 제12권6호
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    • pp.442-449
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    • 1992
  • Grey cast iron containing a small amount of Cu and Mo to improve the effect of heat treatment and microstructure were cast and them austenitized. After austenitizing the specimens of castings were austempered at 250$^{\circ}C$, 300$^{\circ}C$ and 350$^{\circ}C$. The effects of matrix structures on mechanical properties and fracture characteristics at the different austempering temperature were investigated. Tensile strength, hardness and impact toughness of austempered grey cast iron showed maximum valve 359 MPa, 321 HB, 3.9 CVN respectively at the lowest austempering temperature, 250$^{\circ}C$. $K_{IC}$ of gref cast iron at a austempering temperature, 250$^{\circ}C$, showed maximum 44 MPa.$m^{1/2}$ even though the amount of retained austenite in it is only 16%. This mainly comes from the refinement of the retained austenite. Quasi-cleavage pattern with a little fit of fibrous pattern was shown on the fractured surface of austempered grey cast iron at all of the temperatures tested.

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완전 및 부분 오스템퍼링 처리가 구상흑연주철의 피로특성에 미치는 영향 (Effect of Fully and Semi Austempering Treament on the Fatigue Properties of Ductile Cast Iron)

  • 임복규;황중각;김동열;김민건
    • 대한기계학회논문집A
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    • 제29권3호
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    • pp.462-469
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    • 2005
  • Single phase bainite structure which is obtained by the conventional austempering treatment reduces the ductility of ductile cast iron. Because of the reduction of ductility it is possible to worsen the fatigue properties. Therefore, semi austempered ductile iron which is treated from ${\alpha}+{\gamma}$ is prepared to investigate the static strength and fatigue properties in comparison with fully austempered ductile iron (is treated from ${\gamma}$). In spite of semi austempered ductile iron shows the $86{\%}$ increase of ductility. Also, semi austempered ductile iron shows the higher fatigue limit and lower fatigue crack growth rate as compared with fully austempered ductile iron. By the fractographical analysis, it is revealed that the ferrite obtained by semi austempering process brings about the plastic deformation(ductile striation) of crack tip and gives the prior path of crack propagation. The relatively low crack growth rate in semi austempered specimen is caused by above fractographical reasons.

오스템퍼링 處理된 球狀黑鉛鑄鐵의 乾燥磨滅 特性에 관한 硏究 (A Study on the Dry Wear Characteristics of Austempered Ductile Cast Iron)

  • 강명순;전태옥;김형자;박흥식
    • 대한기계학회논문집
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    • 제12권3호
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    • pp.489-496
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    • 1988
  • 본 연구에서는 오스템퍼링 처리된 구상흑연주철의 오스템퍼링 처리온도와 유 지시간을 변화시킨 후 대기중의 건조미끄름마찰실험을 하여 내마멸특성을 검토하는 것 을 목적으로 하였다.

오스템퍼링 처리가 열간압연롤용 NICI재 및 DCI재의 미세조직 및 기계적 성질에 미치는 영향 (The Effect of Austempering Treatment on Microstructure and Mechanical Properties of NICI and DCI for Rolls Used in Hot Rolling Mill)

  • 김재진;오석중;유국종;;백응률
    • 한국주조공학회지
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    • 제29권6호
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    • pp.251-256
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    • 2009
  • The effect of austempering treatment on mechanical properties of nodular indefinite chilled iron(NICI) and ductile cast iron(DCI) was investigated. In microstructural observation, matrix phase(pearlite and ferrite) was changed to ausferrite after austempering treatment both DCI and NICI. In case of NICI, decomposition of cementite($Fe_3C$) during austempering treatment was induced. After austempering treatment, mechanical properties such as hardness, tensile strength and impact toughness was improved in NICI and DCI. The wear resistance is slightly decreased because of decomposition of cementite during austempering treatment in NICI but impact toughness and strength is dramatically increased.

오스템퍼드 구상흑연 주철의 기계적 성질 및 파괴특성에 미치는 오스템퍼링 온도의 영향 (Effect of Austempering Temperature on the Mechanical Properties and Fracture Characteristic of Austemped Ductile Cast Iron)

  • 강창룡;김창규
    • 열처리공학회지
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    • 제7권4호
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    • pp.298-306
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    • 1994
  • This study was performed to investigation the effect of austempering temperature on the mecanical properties and fracture Characteristic of the ductile cast iron with contains Cu and Mo. The obtained results of this study were as follows; Microstructure of austemped ductile cast iron obtained by austempering were low bainite with some martensite at $250^{\circ}C$, mixture of low and upper bainite at $300^{\circ}C$ and upper bainite at $350^{\circ}C$. With increasing austempering temperature, yield strength, tensile strength and hardness decreased, while the elongation and impact absorption energy increased. With increasing austempering temperature, fracture toughness value increased and mainly controlled by bolume fraction of retained austenite. The volume fraction of retained austenite increased and the fracture surface obtained fibrous and dimple with increasing austempering temperature.

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고탄소강의 특성에 미치는 규소 함량 및 오스템퍼링 조건의 영향 (Effects of Si Content and Austempering Conditions on Properties of High Carbon Cast Steel)

  • 김원배;김명식;김종철;손호상;예병준
    • 한국주조공학회지
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    • 제25권2호
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    • pp.95-101
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    • 2005
  • This study has been carried out to investigate the microstructure of austempered high carbon cast steel with the variation of silicon and heat treatment conditions. The results show that an lower ausferritic structure is formed at the low austemepring temperature ($250{\sim}300^{\circ}C$) and an upper ausferritic structure is formed at the high austemepring temperature ($350{\sim}400^{\circ}C$). As an austempering temperature increased, the retained austenite volume fraction increased, however hardness decreased. Also, as a silicon content increased, the precipitation of cementite was suppressed, therefore 2nd reaction of autempering transformation was delayed.

오스템퍼링 시간에 따른 초고강도 나노 베이나이트강의 미세조직과 기계적 특성 (Effect of Austempering Time on the Microstructure and Mechanical Properties of Ultra-High Strength Nanostructured Bainitic Steels)

  • 이지민;황병철
    • 한국재료학회지
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    • 제30권2호
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    • pp.87-92
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    • 2020
  • This study deals with the effects of austempering time on the microstructure and mechanical properties of ultra-high strength nanostructured bainitic steels with high carbon and silicon contents. The steels are composed of bainite, martensite and retained austenite by austempering and quenching. As the duration of austempering increases, the thickness of bainitic ferrite increases, but the thickness of retained austenite decreases. Some retained austenites with lower stability are more easily transformed to martensite during tensile testing, which has a detrimental effect on the elongation due to the brittleness of transformed martensite. With increasing austempering time, the hardness decreased and then remained stable because the transformation to nanostructured bainite compensates for the decrease in the volume fraction of martensite. Charpy impact test results indicated that increasing austempering time improved the impact toughness because the formation of brittle martensite was prevented by the decreased fraction and increased stability of retained austenite.

오스템퍼드 구상흑연주철의 파괴특성에 미치는 오스템퍼링 온도의 영향에 관한 연구 (Effect of Austempering Temperature on the Fracture Characteristics in Austempered Ductile Cast Iron)

  • 박준훈;강창룡;김창규
    • 한국주조공학회지
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    • 제15권2호
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    • pp.146-155
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    • 1995
  • This study was performed to investigate the effect of austempering temperature on the mechanical properties and fracture characteristics of the ductile cast iron with Cu, Mo and Cu, Mo, Ni. The results obtained from this study are summarized as follows; Microstructures of Cu-Mo and Cu-Mo-Ni ductile cast iron by austempering were obtained low bainite with some martensite at $250^{\circ}C$, mixture structure of upper and low bainite obtained at $300^{\circ}C$ and upper bainite obtained at $350^{\circ}C$. Tensile, impact and fracture toughness properties were remarkably controlled by retained austenite. With increasing austempering temperature, tensile and yield strength, hardness decreased, while the elongation and impact absorption energy, fracture toughness increased. With adding Ni, tensile and yield strength increased and elongation, facture toughness and impact absorption energy decreased. Retained austenite increased with increasing austempering temperature and the fracture surface were shown mixture structure of fibrous and dimple.

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