• Title/Summary/Keyword: Atomization characteristics

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A Study on Spray Characteristics according to Design Parameters and Pressure Conditions of Industrial Y-jet Nozzle (산업용 Y-jet 노즐의 설계변수 및 압력 조건에 따른 분무특성에 관한 연구)

  • Lee, Sang Ji;Hong, Jung Goo
    • Journal of ILASS-Korea
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    • v.24 no.3
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    • pp.137-144
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    • 2019
  • The Y-jet nozzle has benefits such as simple design and wide operating conditions. Because of these benefits, it is used in various combustion devices including industrial boilers. The most important variables in the design of the Y-jet nozzle are the mixing chamber length, the supply diameter of the liquid fuel and gas, and the exit orifice diameter. In addition, because of the use of a twin-fluid, optimized data is required depending on the spray condition. In this study, spray experiment was carried out under the pressure condition of 7 bar or more, which is the spraying condition used in industry. There was no change in flow rate with the length of the Y-jet nozzle mixing chamber, but the difference in SMD was confirmed. Adjusting the exit orifice diameter is most important to achieve the desired flow rate. Changes in the liquid and gas inlet port diameters ratio were found to be help improve the operating range and significant difference in SMD was observed.

Numerical Analysis of the Sessile Droplet Evaporation on Heated Surfaces (가열된 표면에 고착된 액적의 증발 특성에 관한 수치해석 연구)

  • Jeong, Chan Ho;Lee, Hyung Ju;Yun, Kuk Hyun;Lee, Seong Hyuk
    • Journal of ILASS-Korea
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    • v.26 no.1
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    • pp.1-8
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    • 2021
  • Droplet evaporation has been known as a common phenomenon in daily life, and it has been widely used for many applications. In particular, the influence of the different heated substrates on evaporation flux and flow characteristics is essential in understanding heat and mass transfer of evaporating droplets. This study aims to simulate the droplet evaporation process by considering variation of thermal property depending on the substrates and the surface temperature. The commercial program of ANSYS Fluent (V.17.2) is used for simulating the conjugated heat transfer in the solid-liquid-vapor domains. Moreover, we adopt the diffusion-limited model to predict the evaporation flux on the different heated substrates. It is found that the evaporation rate significantly changes with the increase in substrate temperature. The evaporation rate substantially varies with different substrates because of variation of thermal property. Also, the droplet evaporates more rapidly as the surface temperature increases owing to an increase in saturation vapor pressure as well as the free convection effect caused by the density gradient.

Spray Characteristics of Diesel Fuel in a Cylinder under Cryogenic Intake Air Temperature Conditions (극저온의 흡기 온도 조건에서 실린더 내 디젤 연료의 분무 특성)

  • Min, Se Hun;Suh, Hyun Kyu
    • Journal of ILASS-Korea
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    • v.26 no.1
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    • pp.18-25
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    • 2021
  • The objective of this study is to investigate the effect of cryogenic intake air temperature on the injected fuel droplet behavior in a compression ignition engine under the different start of energizing timing. To achieve this, the intake air temperatures were changed from -18℃ to 18℃ in steps of 9℃, and the result of fuel evaporation rate, Sauter mean diameter, and equivalence ratio distributions were compared. When the intake air temperature decreased in steps of 9℃, less fuel was evaporated by about 3.33% because the cylinder temperature was decreased. In addition, the evaporated fuel amount was increased with retarding the start of energizing timing because the cylinder temperature raised. However, the difference was decreased according to the retarded start of energizing timing because the cylinder pressure was also increased at the start of fuel injection. The equivalence ratio was reduced by 5.94% with decreasing the intake air temperature. In addition, the ignition delay was expected to longer because of the deteriorated evaporation performance and the reduced cylinder pressure by the low intake air temperature.

Effect of Gas Density on Self-Pulsation in Liquid-Gas Swirl Coaxial Injector (액체-기체 와류동축형 분사기의 자기-맥동에 대한 기체 밀도의 영향)

  • Ahn, Jonghyeon;Kang, Cheolwoong;Ahn, Kyubok
    • Journal of ILASS-Korea
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    • v.27 no.3
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    • pp.134-143
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    • 2022
  • When a recess is applied to a swirl coaxial injector that uses liquid and gas propellants, a self-pulsation phenomenon in which the spray oscillates at regular intervals may occur. The phenomenon is caused by the interaction between the liquid and gas propellants inside the injector recess region. The propellants' kinetic energies are expected to affect significantly the spray oscillation. Therefore, cold-flow tests using helium as a gas-simulating propellant were conducted and compared with the results of the previous study using air. Dynamic pressure was measured in the injector manifold and frequency characteristics were investigated through the fast Fourier transform analysis. In the experimental environment, the helium density was about seven times lower than the air density. Accordingly, the intensity of pressure fluctuations was confirmed to be greater when air was used. At the same kinetic energy condition, the perturbation frequency was almost identical in the low flow rate conditions. However, as the flow rate increased, the self-pulsation frequency was higher when helium was used.

Analysis of Energy Consumption Efficiency for a Hybrid Electric Vehicle According to the Application of LPG Fuel in WLTC Mode (WLTC 모드에서의 LPG 연료 적용에 따른 하이브리드 자동차 에너지소비효율 분석)

  • Jun Woo, Jeong;Seungchul, Woo;Seokjoo, Kwon;Se-Doo, Oh;Youngho, Seo;Kihyung, Lee
    • Journal of ILASS-Korea
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    • v.27 no.4
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    • pp.195-202
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    • 2022
  • Recently, the global automobile market is rapidly changing from internal combustion engine vehicles to eco-friendly vehicles including electric vehicles. Among eco-friendly vehicles, LPG vehicles are low in fine dust and are suggested as a realistic way to replace diesel vehicles. In addition, it is more economical than gasoline in its class, showing a cost-saving effect. In Korea, the business of converting gasoline into LPG is active. Research is being conducted to apply this to hybrid vehicles. In this study, the difference in energy consumption efficiency was analyzed when LPG fuel was applied by selecting a 2-liter GDI hybrid electric vehicle. The operation of the hybrid system according to various driving characteristics was confirmed by selecting the WLTC mode. As a result, it was confirmed that the BSFC was about 5% lower than that of gasoline fuel when using LPG fuel. This is due to the active operation of the motor while driving. Optimization is required as battery consumption increases from an energy perspective.

A Study on the Characteristics of Exhaust Gas According to the Use of Gasoline and LPG in SI Engine for UTV (UTV용 SI엔진에서 가솔린과 LPG 사용에 따른 배출가스 특성 연구)

  • Jang, Jinyoung;Woo, Youngmin;Shin, Youngjin;Ko, Ahyun;Jung, Yongjin;Cho, Chongpyo;Kim, Gangchul;Pyo, Youngdug;Han, Myunghoon
    • Journal of ILASS-Korea
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    • v.27 no.2
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    • pp.94-100
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    • 2022
  • Even in non-road UTV (Utility Terrain Vehicle), spark ignition engines are often used to reduce emissions. In this study, gasoline and LPG (Liquified Petroleum Gas) fuels were applied to UTV engines, and the exhaust gas and combustion stability were compared through engine tests. A 0.8-liter two-cylinder SI engine was used in the experiment. Experiments were conducted while changing the IVO (Intake Valve Open) and EVC (Exhaust Valve Close) at 1500 rpm 14 N·m, 40 N·m, and 3000 rpm 17 N·m, 44 N·m conditions. As a result of the experiment, when the valve overlap increased according to the change of IVO and EVC, combustion stability decreased and THC emission increased, but NOx decreased. Comparing the LPG engine with the gasoline engine, the amount of CO2 and PN (Particulate Number) generation decreased in the LPG engine, and the combustion stability was good.

Study on the Characteristics of Piston Friction Losses for Fuel Injected Mass and Oil Temperature in a Gasoline Engine (가솔린 엔진에서 연료 분사량 및 오일 온도에 따른 피스톤 마찰손실 특성 연구)

  • Kang, Jongdae;Cho, Jinwoo;Park, Sungwook
    • Journal of ILASS-Korea
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    • v.27 no.3
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    • pp.161-166
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    • 2022
  • To measure the change in friction loss due to the control of fuel mass and oil temperature in a gasoline engine, the floating liner method was used to measure the friction generated by the piston of a single-cylinder engine. First, to check the effect of combustion pressure on friction, the friction loss was measured by adjusting the fuel mass. It was confirmed that the friction loss increased as the fuel mass increased under the same lubrication conditions. In addition, it was confirmed that the mechanical efficiency decreased as the fuel mass increased. Next, to check the effect of lubrication conditions on friction, the friction loss was measured by controlling the oil temperature. It was confirmed that friction loss increased as the oil temperature decreased at the same fuel mass. As the oil temperature decreases, the viscosity increases, resulting in decreased mechanical efficiency and increased friction loss.

Selective Laser Sintering of Co-Cr Alloy Powders and Sintered Products Properties

  • Dong-Wan Lee;Minh-Thuyet Nguyen;Jin-Chun Kim
    • Journal of Powder Materials
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    • v.30 no.1
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    • pp.7-12
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    • 2023
  • Metal-additive manufacturing techniques, such as selective laser sintering (SLS), are increasingly utilized for new biomaterials, such as cobalt-chrome (Co-Cr). In this study, Co-Cr gas-atomized powders are used as charge materials for the SLS process. The aim is to understand the consolidation of Co-Cr alloy powder and characterization of samples sintered using SLS under various conditions. The results clearly suggest that besides the matrix phase, the second phase, which is attributed to pores and oxidation particles, is observed in the sintered specimens. The as-built samples exhibit completely different microstructural features compared with the casting or wrought products reported in the literature. The microstructure reveals melt pools, which represent the characteristics of the scanning direction, in particular, or of the SLS conditions, in general. It also exposes extremely fine grain sizes inside the melt pools, resulting in an enhancement in the hardness of the as-built products. Thus, the hardness values of the samples prepared by SLS under all parameter conditions used in this study are evidently higher than those of the casting products.

Spray Characteristics According to the Variation of Design Parameters and Gas-liquid Momentum-flux Ratio in a Swirl-coaxial Injector Applied to Small Rocket Engine (소형로켓엔진에 적용된 스월 동축형 인젝터의 형상변수와 기체-액체 운동량 플럭스 비에 따른 분무특성)

  • Hyun Jong Ahn;Yun Hyeong Kang;Jeong Soo Kim
    • Journal of the Korean Society of Propulsion Engineers
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    • v.27 no.1
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    • pp.27-36
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    • 2023
  • To understand the atomization performance in gas-liquid swirl-coaxial injector applied to a small rocket engine, a cold-flow test was performed by varying the design parameters and supply condition of propellants. As the swirl-chamber diameter and the angle of the convergent section, which are design parameters of injector increased, the spray performance of the injector improved by increasing the swirl strength. In addition, as the gas-liquid momentum-flux ratio increased, the gas flow separated some of the droplets from the liquid film, and a gas-droplet mixture core was formed in the center of the spray sheet.

Analysis Mechanism of Roll Forming Manufacturing Process using HIP (Hot Isostatic Press) Process (HIP(열간 등방압) 공정을 이용한 압연 롤 제조 공정의 해석 메커니즘)

  • W. Kim
    • Transactions of Materials Processing
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    • v.32 no.3
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    • pp.114-121
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    • 2023
  • During rolling, rolling mill rolls endure wear when shaping metal billets into a desired form, such as bars, plates, and shapes. Such wear affects the lifespan of the rolls and product quality. Therefore, in addition to rigidity, wear performance is a key factor influencing the performance of rolling mill rolls. Conventional methods such as casting and forging have been used to manufacture rolling mill rolls. However, powder alloying methods are increasingly being adopted to enhance wear resistance. These powder manufacturing methods include atomization, canning to shape the powder, hot isostatic pressing to combine the powder alloy with conventional metals, and various wear performance tests on rolls prepared with powder alloys. In this study, numerical simulations and experimental tests were used to develop and elucidate the wear analysis mechanism of rolling mill rolls. The wear characteristics of the rolls under various rolling conditions were analyzed. In addition, experimental tests (wear and surface analysis tests) and wear theory (Archard wear model) were used to evaluate wear. These tests were performed on two different materials in various powder states to evaluate the different aspects of wear resistance. In particular, this study identifies the factors influencing the wear behavior of rolling mill rolls and proposes an analytical approach based on the actual production of products. The developed wear analysis mechanism can serve the future development of rolls with high wear resistance using new materials. Moreover, it can be applied in the mechanical and wear performance testing of new products.