• Title/Summary/Keyword: Atomization Mechanism

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Development of Plate-type Fine Atomizing Nozzles for SI Engines with Intake-port Fuel Injection

  • Suzuki, Takashi;Tani, Yasuhide
    • Journal of ILASS-Korea
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    • v.12 no.1
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    • pp.45-57
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    • 2007
  • This paper presents both experimental and numerical studies regarding nozzles used for the SI engine application, particularly for the intake-port fuel injection type. The atomization mechanism of the multi-hole plate nozzle was investigated experimentally. It was found that the nozzle design added turbulence into the liquid-film jet and the jet disintegrated rapidly. Based on the results, various plate types for the nozzle were developed and tested; six hole nozzle for liquid jet interaction, plate-type nozzle with flat duct channel, and the simpler structured nozzle. The spray characteristics of the prototype nozzles were examined experimentally while the internal flow of the nozzle was investigated computationally. It was shown that turbulent liquid-film was injected and atomization quality was improved by controlling the internal flow condition of the plate-type nozzle.

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Micro-Gravity Research on the Atomization Mechanism of Near-Critical Mixing Surface Jet

  • Tsukiji, Hiroyuki;Umemura, Akira;Hisida, Manabu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.774-778
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    • 2004
  • The atomization process of a circular $SF_{6}$ liquid jet issued into an otherwise quiescent, high-pressure $N_2$ gas was observed to explore the breakup mechanism of liquid ligaments involved in turbulent atomization. Both liquid and gas temperatures were fixed at a room temperature but the gas pressure was elevated to more than twice the critical pressure of $SF_{6}$. Therefore, the liquid surface was in a thermodynamic state close to a critical mixing condition with suppressed vaporization. Since the surface tension and the surface gas density approach zero and the surface liquid density, respectively, phenomena equivalent to those which would appear when a very high speed laminar flow of water were injected into the atmospheric-pressure air can be observed by issuing $SF_{6}$ liquid at low speeds in micro-gravity environment which avoid disturbances due to gravity forces. The instability ob near-critical mixing surface jet was quantitatively characterized using a newly developed device, which could issue a very small amount of $SF_{6}$ liquid at small constant velocity into a very high-pressure $N_2$ gas.

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Analysis of Cutting Fluid Atomization and Environmental Impact through Spin-Off Mechanism in Turning Operation for Environmentally Conscious Machining (I)

  • Joon Hwang;Chung, Eui-Sik
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.49-55
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    • 2003
  • This paper presents the experimental results to verify the environmental consciousness with economic balances due to cutting fluid behaviors and effectiveness in machining process. The cutting fluid improves the productivity through cooling, lubricating effects, however its environmental impact also increases according to the cutting fluid usage. The primary mechanism in this study is the spin-of motion of cutting fluids away from the rotating workpiece. In this study some machining parameters are adopted to analyze the productivity as well as environmental impact. This study provides the criteria for the resonable cutting fluid usage quantitatively to develop the environmentally conscious machining process.

A STUDY ON HTGH-EFFICIENCY ATOMIZATION OF MOLTEN MATERIALS (PART 3 : MECHANISM AND CHARACTERISTICS OF ATOMIZATION) (Atomize법에 의한 용융소재의 고효율 미세화에 관한 연구 (제3보 : 애토마이저의 미립화 기구와 특성))

  • Oh, J.G.;Kwon, S.I.
    • Journal of ILASS-Korea
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    • v.4 no.1
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    • pp.19-26
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    • 1999
  • An experimental study of twin-fluid atomization for powder metallurgy has been conducted using a specially designed atomizer in which liquid is first spread into a thin sheet and then exposed on both sides to high-velocity air. Inner air jet worked for supplying liquid and outer air jets disintegrated liquid sheet. The first result of this study were confined to the effect of atomizing quality through experiments with water. The experimental data will be extend to include the influence of atomizing air velocities on mean particle size through experiments with molten material. An experimental equation on the relationship between SMD and the related parameters was taken out; $$SMD=0.00302\frac{{(\sigma_L\;\rho_L\;D_L)}^{0.5}}{\rho_A(V_1+1.155\;V_2)/2}(1+\frac{W_L}{(W_{A1}/3.33)+W_{A2}})+0.0148(\frac{{\mu_L}^2}{\sigma_L\;\rho_L})^{0.425} \;{D_L}^{0.575}(1+\frac{W_L}{(W_{A1}/3.33)+W_{A2}})^2$$.

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An Experimental Study on Spray Characteristics of Bio-diesel fuel in Three Injectors with Different Operating Mechanism for Common-rail System (커먼레일 시스템용 구동방식에 따른 인젝터별 바이오디젤 분무 특성 연구)

  • Sung, Gisu;Kim, Jinsu;Jeong, Seokchul;Lee, Jinwook
    • Journal of ILASS-Korea
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    • v.20 no.2
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    • pp.88-94
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    • 2015
  • Recently, exhaust gas regulation has been gradually strengthened due to depletion of fossil fuels and environmental problem like a global warming. Due to this global problem, the demand for eco-friendly vehicle development is rapidly increasing. A clean diesel vehicle is considered as a realistic alternative. The common-rail fuel injection system, which is the key technology of the clean diesel vehicle, has adopted injection strategies such as high pressure injection, multiple injection for better atomization of the fuel. In addition, the emission regulations in the future is expected to be more stringent, which a conventional engine is difficult to deal with. One of the way for actively proceeding is the study of alternative fuels. Among them, the bio-diesel has been attracted as an alternative of diesel. So, in this study, spray characteristics of bio-diesel was analyzed in the common-rail fuel injection system with three injectors driven by different operating mechanism.

Preparation of Spherical $TiO_2$Powders by Spray Pyrolysis Using Ultrasonic Atomization Technique (초음파 분무 열분해법에 의한 구형 $TiO_2$ 미분말의 합성)

  • 이종흔;조형진;박순자
    • Journal of the Korean Ceramic Society
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    • v.28 no.10
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    • pp.831-837
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    • 1991
  • Spherical TiO2 particles are prepared from TiCl4 aqueous solution by the spray pyrolysis method using ultrasonic atomization technique. The formation mechanism of TiO2 particles from atomized droplets it studied by varying the concentration of the source solution, reaction temperature, and the solvent. spherical TiO2 powders with almost the same normalized particle size distribution can be made reproducibly by changing the concentration of the source solution, and their mean sizes are in the range of 0.2~1.4${\mu}{\textrm}{m}$.

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Influence of Atomizing Condition on Particle Size Distributions for High Pressure Water Atomized Powder

  • Nakabayashi, Koei;Tanaka, Yoshinari;Hirai, Masazumi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.18-19
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    • 2006
  • To improve the properties of fine metal powder, such as particle size distribution and geometric standard deviation, this work was done at various atomizing conditions. The new atomization mechanism and the correlation equation were proposed to estimate the mean particle diameter.

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A Study on Analysis of Breakup Mechanism of Vaporizing Fuel Droplet in High Temperature and Velocity Air Stream (고온고속류에서 기화를 고려한 연료액적의 분열(Breakup)기구 해석에 관한 연구)

  • Kim, K.C.;Hwang, S.S.
    • Journal of ILASS-Korea
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    • v.3 no.3
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    • pp.1-13
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    • 1998
  • In this study, an experimental study was performed to investigate the breakup mechanism of vaporizing droplet. A well-controlled experimental apparatus was used to study breakup mechanisms of a monodisperse stream of drops injected into a transverse high temperature and velocity air stream. The experiments gave information$ about the microscopic structure of the liquid drop breakup process, drop breakup regimes, and drop trajectories in high temperature flow region. The breakup time, drop acceleration and wavelength of surface instability wave were measured from a high-magnification and double spark photography. The two instability theories, i.e., Kelvin-Helmholtz instability and Rayleigh-Taylor instability, were estimated by comparing the calculated data with the measurements. The results showed that the breakup time in high temperature flow condition is shortened because the surface tension is decreased by the increase of gas temperature.

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A Study on the High-Efficiency Atomisation Molten Materials (PART 2 : A Study on the Mechanism of Liquid Supplying and Film Formation by Applying the Ejector Principle) (Atomize법에 의한 용융소재의 고효율 미세화에 관한 연구(제2보 : 이젝터의 원리를 이용한 액체노즐의 액체공급 및 액막생성 기구와 특성))

  • Oh, J.G.;Cho, I.Y.
    • Journal of ILASS-Korea
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    • v.3 no.2
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    • pp.14-23
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    • 1998
  • The negative pressure as much as 10's mmHg is demanded at nozzle inside, in case of atomizing the large density molten materials. by conventional air jet nozzle. In this study, suction type fluid nozzle is designed by applying the ejector principle in order to clarify the air flow of nozzle inside, mechanism of liquid suction and liquid film formation. The results of this experimental study areas follows. Suction force of liquid is magnified by using liquid nozzle, and it is able to supply the liquid stable. Negative pressure at nozzle inside is varied by throttle angle of liquid nozzle, position and outer diameter of air jet nozzle, and have a influence on liquid suction quantity and liquid film formation.

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A Study on the Environmentally Conscious Machining Technology Cutting Fluid Atomization and Environmental Impact through Spin-Off Mechanism in fuming Operation(1) (환경 친화적 기계가공 기술에 관한 연구 선삭가공시 회전분리기구에 의한 절삭유 미립화와 환경영향(I))

  • Hwang, Joon;Chung, Eui-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.73-79
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    • 2002
  • This paper presents the experimental results to verify the environmental consciousness with economic balances due to cutting fluid behaviors, effectiveness in machining process. Even though cutting fluid improves the Productivity through the cooling, lubricating effects, its environmental impact is also increased according to the cutting fluid usage. The primary mechanism considered in this study is the spin-off motion of fluids away from rotating workpiece. In this study some parameters arc adopted to analyze the productivity(tool wear), environmental impact(mist diffusion rate). The results present talc criteria for the resonable cutting fluid usage quantitative1y to develop the environmentally conscious machining process.