• Title/Summary/Keyword: Assembly inspection

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Influence of Analytical Models on the Seismic Response of Modular Structures (모듈러 구조물의 해석 모델이 지진응답에 미치는 영향)

  • Choi, Kyung-Suk;Lee, Ho-Chan;Kim, Hyung-Joon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.2
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    • pp.74-85
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    • 2016
  • Seismic design of modular structures is usually carried out under the assumption that their load-carrying mechanism is similar to that of traditional steel moment-resisting frames(SMRFs). However, the load carry mechanism of modular structures would be different with that of traditional SMRFs because of their overlapped structural elements and complicated details of connections for the assembly of the unit-modules. In this study, nonlinear static analyses of 3 and 5-story prototype modular structures have been carried out with four different analytical models, which are established in consideration for the effects of overlapped elements and the hysteretic behavior of connections. Prototype structures present different lateral stiffness and strength depending on the modeling of overlapped elements and the rotational behavior of connections. For modular structures designed under assumption that overlapped structural elements are fully composite each other and connections between unit-modules are fixed, their lateral strength and stiffness can be over-estimated. Furthermore, it is known from the analysis results that modular structures with more than 3-stories would possess relatively low overstrength compared to traditional SMRFs.

An Experomental Study on the Connection of Diaphragm in Modular Bridge (조립식 교량의 가로보 연결에 관한 실험적연구)

  • Lee, Hyun Ho;Lee, Sang Seung;Cho, Doo Yong;Kim, Tae Wan;Park, Sun Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.2
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    • pp.31-39
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    • 2012
  • Recently new construction and reconstruction of the bridge have been required to minimize traffic congestion, environmental disadvantage, to reduce the period of construction, and to improve the quality and workability during the construction. For this reason, the application of modular bridge system, which is assembly of the structural members, is necessary to prepare for near future. Fall of girders can occur at the moment to connect between precast girders during the construction, so appropriate cross beams should be installed to solve the mentioned problem. In this study, understanding the structural characteristics and domestic and international case of cross beam, alternative cross beam system for modular bridge was developed. To inspect the structural characteristics of the alternative system, specimens were built and static loading test was performed. Afterward, the behavior of cross beam interms of joints and load distribution was observed. Experimental results were analyzed and compared with each data. Therefore, the appropriate cross beam system for modular bridge will be chosen and proposed in this paper.

A Study on the Magnetic Circuit Design and Control Method of 2-Phase 8-Pole PM Type Linear Pulse Motor (2상(相)8극영구자석형(極永久磁石形) LPM의 자기회로설계(磁氣回路設計)와 제어방식(制御方式)에 관한 연구(硏究))

  • Kim, Il-Jung;Lee, Eun-Woong;Lee, Min-Myeong;Lee, Myeong-Il
    • Proceedings of the KIEE Conference
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    • 1991.07a
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    • pp.47-50
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    • 1991
  • LPM(Linear Pulse Motor) provide direct and precise position control of bidirectional linear motion. LPM is not subject to the same linear velocity and acceleration limitations inherent in systems converting rotary to linear motion such as lead screws, rack and pinion, belt and pulley drives. With LPM, all the thrust force generated by the motor is efficiently applied directly to the load. And speed, distance, and acceleration are easily programmed in a highly repeatable fashion. Potential industrial and application fields of LPM include PCB assembly, industrial sewing machines, automatic inspection, coil winder, medical uses, conveyer system, laser cut and trim systems, semiconductor wafer processing, OA instruments etc. This paper describes various design parameter of LPM such as magnetic ciucuit construction methods, phase number and tooth number per pole, permanent magnet and coil mmf, tooth geometries. And to solve the problems of existing control methods, in this paper, a new control method of the LPM is proposed throughout modern control theory.

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An Efficient Algorithm for 3-D Range Measurement using Disparity of Stereoscopic Camera (스테레오 카메라의 양안 시차를 이용한 거리 계측의 고속 연산 알고리즘)

  • 김재한
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.5 no.6
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    • pp.1163-1168
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    • 2001
  • The ranging systems measure range data in three-dimensional coordinate from target surface. These non-contact remote ranging systems is widely used in various automation applications, including military equipment, construction field, navigation, inspection, assembly, and robot vision. The active ranging systems using time of flight technique or light pattern illumination technique are complex and expensive, the passive systems based on stereo or focusing principle are time-consuming. The proposed algorithm, that is based on cross correlation of projection profile of vertical edge, provides advantages of fast and simple operation in the range acquisition. The results of experiment show the effectiveness of the proposed algorithm.

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Worker-Centered Design for Working Area in the Electronic Industry

  • Baik, Sung Wan;Jeong, Byung Yong;Shin, Dong Seok
    • Journal of the Ergonomics Society of Korea
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    • v.33 no.3
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    • pp.229-239
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    • 2014
  • Objective: This research provides a guideline for working area design in the electronic industry, considering gender differences of physical characteristics. Background: Co-work in the electronic industry requires workers of various physical properties to work cohesively in the conveyor line for mass production. This stresses the need for a worker-centered design of the workplace convenient for all the workers. Method: In this research, the $6^{th}$ Size Korea (National Anthropometric Survey in Korea) report is referred to obtain the design measurements according to age and gender varieties. This information is used to provide the working area guideline concerning conveyor line workers of both genders aged 20 to 40. Results: Physical properties of workers and workplace design principles were obtained for application in the assembly, inspection, and material handling process in the electronic industry. Conclusion: Applying ergonomic design principles can provide safe and comfortable workplace for both genders. Application: This research can be fundamentally used in designing worker-centered workplaces.

Development of automatic die bonder system for semiconductor parts assembly (반도체 소자용 자동 die bonding system의 개발)

  • 변증남;오상록;서일홍;유범재;안태영;김재옥
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.353-359
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    • 1988
  • In this paper, the design and implementation of a multi-processor based die bonder machine for the semiconductor will be described. This is a final research results carried out for two years from June, 1986 to July, 1988. The mechanical system consists of three subsystems such as bonding head module, wafer feeding module, and lead frame feeding module. The overall control system consists of the following three subsystems each of which employs a 16 bit microprocessor MC 68000 : (i) supervisory control system, (ii) visual recognition / inspection system and (iii) the display system. Specifically, the supervisory control system supervises the whole sequence of die bonder machine, performs a self-diagnostics while it controls the bonding head module according to the prespecified bonding cycle. The vision system recognizes the die to inspect the die quality and deviation / orientation of a die with respect to a reference position, while it controls the wafer feeding module. Finally, the display system performs a character display, image display ans various error messages to communicate with operator. Lead frame feeding module is controlled by this subsystem. It is reported that the proposed control system were applied to an engineering sample and tested in real-time, and the results are sucessful as an engineering sample phase.

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Integrity Evaluation for Stud Female Threads on Pressure Vessel according to ASME Code using FEM (유한요소해석에 의한 ASME Code 적용 압력용기 스터드 암나사산의 건전성 평가)

  • Kim, Moon-Young;Chung, Nam-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.930-937
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    • 2003
  • The extension of design life among power plants is increasingly becoming a world-wide trend. Kori #1 unit in Korea is operating two cycle. It has two man-ways for tube inspection in a steam generator which is one of the important components in a nuclear power plant. Especially, stud bolts fur man-way cover have damaged by disassembly and assembly several times and degradation for bolt materials for long term operation. It should be evaluated and compared by ASME Code criteria for integrity evaluation. Integrity evaluation criteria which has been made by the manufacturer is not applied on the stud bolts of nuclear pressure vessels directly because it is controlled by the yield stress of ASME Code. It can apply evaluation criteria through FEM analysis to damaged female threads and to evaluated safety fer helical-coil method which is used according to Code Case-N-496-1. From analysis results, we found .that it is the same results between stress intensity which got from FEM analysis on damaged female threads over 10% by manufacture integrity criteria and 2/3 yield strength criteria on ASME Code. It was also confirmed that the helical-coil repair method would be safe.

Development of Machine Vision System and Dimensional Analysis of the Automobile Front-Chassis-Module

  • Lee, Dong-Mok;Yang, Seung-Han;Lee, Sang-Ryong;Lee, Young-Moon
    • Journal of Mechanical Science and Technology
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    • v.18 no.12
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    • pp.2209-2215
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    • 2004
  • In the present research work, an automated machine vision system and a new algorithm to interpret the inspection data has been developed. In the past, the control of tolerance of front-chassis-module was done manually. In the present work a machine vision system and required algorithm was developed to carryout dimensional evaluation automatically. The present system is used to verify whether the automobile front-chassis-module is within the tolerance limit or not. The directional ability parameters related with front-chassis-module such as camber, caster, toe and king-pin angle are also determined using the present algorithm. The above mentioned parameters are evaluated by the pose of interlinks in the assembly of an automobile front-chassis-module. The location of ball-joint center is important factor to determine these parameters. A method to determine the location of ball-joint center using geometric features is also suggested in this paper. In the present work a 3-D best fitting method is used for determining the relationship between nominal design coordinate system and the corresponding feature coordinate system.

Automatic Stair-Climbing Algorithm of the Planetary Wheel Type Mobile Robot in Nuclear Facilities (원자력시설내에서의 유성차륜형 이동로보트의 자동계단 승월기법)

  • Kim, Byung-Soo;Kim, Seung-Ho;Lee, Jongmin
    • Nuclear Engineering and Technology
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    • v.27 no.5
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    • pp.661-669
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    • 1995
  • A mobile robot, named KAEROT, has been developed for inspection and maintenance operations in nuclear facilities. The main feature of locomotion system is the planetary wheel assembly with small wheels. This mechanism has been designed to be able to go over the stairs and obstacles with stability. This paper presents the inverse kinematic solution that is to be operated by remote control. The automatic stair climbing algorithm is also proposed. The. proposed algorithms generates the moving pathes of small wheels and calculates the angular velocity of 3 actuation wheels. The results of simulations and experiments are given for KAEROT peformed on the irregular stairs in laboratory. It is shown that the proposed algorithm provides the lower inclination angle of the robot body and increases its stability during navigation.

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A Gerber-Character Recognition System with Multiple Recognizers and a Verifier (다중 인식기 및 검증기를 갖는 거버문자 인식 시스템)

  • Oh, Hye-Won;Park, Tae-Hyoung
    • Journal of the Korean Institute of Intelligent Systems
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    • v.14 no.1
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    • pp.20-27
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    • 2004
  • We propose the character recognition system for Gerber files. The Gerber file is the vector-formatted drawing file for PCB manufacturing, which includes various symbols, figures and characters. Also, the characters are written in horizontal, vertical, and reverse-vortical directions. In this paper, we newly propose the Gerber-character recognition system to recognize all of component names located in PCB. To improve the performance, we develop the multiple recognizers by neural networks and the verifier considering the structural features. The developed system has been installed to the auto-programming software for PCB assembly and inspection machines.