• Title/Summary/Keyword: Assembly Work

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A Study of Modular Architecture's Design to Dwelling Environment in Antarctica (극한지 모듈러 건축물의 설계, 시공 및 거주환경에 대한 연구)

  • Lee, Won-Hak;Song, Young-Hak;Lim, Seok-Ho
    • Journal of the Korean housing association
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    • v.25 no.2
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    • pp.11-18
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    • 2014
  • This study looked at designing, building and operating temporary camp, the first structures that South Korea built in the Antarctica. While there may be differences in accordance with the topography, ground surfaces in the Antarctica are covered broken stones, glaciers and snow. Hence, such topographical characteristics should be taken into account when conducting any construction work. To ensure successful assembly construction in the Antarctica using modules, prior trial assembly work should be done in Korea to identify any possible trouble in the actual construction process. Assuming that the workers will have to spend at least one winter in the temporary camp, the work will be more severely affected by adverse weather conditions and snow drift, resulting in the need to clear snow. This can be by designing roofs with curved surfaces. Also, quantitative effects will need to be verified through simulation and actual measurement. It will also be necessary to assess the camp's thermal environment and examine its air-conditioning methods. To identify the temporary camp's thermal system, the temperatures and humidities were measured, and the heating system was designed not to offer automatic control or desired value selection functions.

Prototype of Block Tracing System for Pre-Erection Area using PDA and GPS (PDA 및 GPS를 이용한 옥외 작업장 블록 위치 추적 시스템 개발)

  • Shin, Jong-Gye;Lee, Jang-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.1 s.145
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    • pp.87-95
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    • 2006
  • There are hundreds of ship blocks which are under the block assembly, painting, and outfitting assembly works in the pre-erection shops of shipyard. Generally, each block is planned to be processed in a pre-erection shop according to the block type by the long-term production-scheduling before six months. However, many blocks can't be processed in the planned time and the planned shop since the before and after block-processing changes or delays the planned sequential works in pre-erection shops. Therefore, it is essential to monitor the current location of each block and work in process to cope with the changed situation of pre-erection shops. Present study integrates PDA, GPS, and CDMA not only to chase the location of each block but also to exchange the pre-erection work order and the work report between the production-scheduling server and the production managers in the pre-erection shops. This study shows a prototype for the block tracing and process monitoring in the pre-erection shops.

Two-Sided Assembly Line Balancing with Preemptive Multiple Goals Using an Evolutionary Algorithm (진화알고리즘을 이용한 선취적 다목표 양면조립라인 밸런싱)

  • Song, Won-Seop;Kim, Yeo-Keun
    • Journal of the Korean Operations Research and Management Science Society
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    • v.34 no.2
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    • pp.101-111
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    • 2009
  • This paper considers two-sided assembly line balancing with preemptive multiple goals. In the problem, three goals are taken into account in the following priority order : minimizing the number of mated-stations, achieving the goal level of workload smoothness, and maximizing the work relatedness. An evolutionary algorithm is used to solve the multiple goal problems. A new structure is presented in the algorithm, which is helpful to searching the solution satisfying the goals in the order of the priority. The proper evolutionary components such as encoding and decoding method, evaluation scheme, and genetic operators, which are specific to the problem being solved, are designed in order to improve the algorithm's performance. The computational results show that the proposed algorithm is premising in the solution quality.

Numerical Optimization of the Shape of Mixing Vane in Nuclear Fuel Assembly (핵연료 집합체 혼합날개형상의 수치최적설계)

  • Seo Jun-Woo;Kim Kwang-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.8 s.227
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    • pp.929-936
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    • 2004
  • In the present work, shape of the mixing vane in Plus7 fuel assembly has been optimized numerically using three-dimensional Reynolds-averaged Navier-Stokes analysis of flow and heat transfer. Standard $k-{\epsilon}$ model is used as a turbulence closure. The Response surface method is employed as an optimization technique. The objective function is defined as a combination of heat transfer rate and inverse of friction loss. Bend angle and base length of mixing vane are selected as design variables. Thermal-hydraulic performances for different shapes of mixing vane have been discussed, and optimum shape has been obtained as a function of weighting factor in the objective function.

Foundation of Cooperative Control System of Assembly-Working Robots Using Wireless LAN (무선랜을 이용한 조립 작업 로봇의 협력 제어 시스템 구축)

  • Park, Sang-Young;Lee, Gui-Hyung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.1
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    • pp.121-129
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    • 2017
  • In this study, we investigated a cooperative control system of assembly robots using wireless LAN. We developed two different types of robots to assemble three blocks on a workbench. Robot1 can assemble blocks on a workbench and Robot2 can carry blocks to Robot1. We constructed an ROS-based communication system and shared data. Three blocks and one workbench were recognized by camera-image processing By developing the UI using Windows programming language Visual C#, we evaluated the status of the robots and blocks and controlled the robots. The control system was developed by constructing all elements necessary for cooperative control, such as robot design and fabrication, motor control, ROS-based communication, and image processing. Thus, we completed fundamental tasks required for assembly.

Risk Factors Related to Musculoskeletal Symptoms in Electronics Assembly Line Workers (전자제품 조립작업관련 근골격계 증상호소율과 관련요인)

  • 김종인;박승헌
    • Journal of the Korea Safety Management & Science
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    • v.6 no.2
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    • pp.11-21
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    • 2004
  • Objectives: The aim of this study is to determine prevalence and related factors of musculoskeletal symptoms in electronics assembly line workers. Method: A questionnaire survey was performed on 350 workers in In-chon city. The questionnaire consisted of questions on the general characteristics, work duration, working hours, hobby activity hours, housekeeping activity hours and standardized descriptions of NOISH on musculoskeletal symptoms. Result: Complaint rates of musculoskeletal symptoms by anatomical site were as follows: shoulder, 67% : neck, 40.4% : waist, 28.7% : wrist and hand, 27.1% : foot and leg, 14.4% : arm and elbow, 11.2%. Significantly higher prevalence of shoulder musculoskeletal symptom was found women than men, married than unmarried, less than 1hours housekeeping activity than over 1hours housekeeping activity. Multiple logistic regression analysis identified gender, marital status and housekeeping activity as the main affecting factors for shoulder musculoskeletal symptoms. Conclusions: The most prevalence of musculoskeletal symptoms was shoulder site. It was higher in married women and over 1hours housekeeping activity in a day. It is recommended that married women should be reduce housekeeping activity time.

Study on Precison Assembly Macchanism Using Joint Compliances (관절 콤플라이언스를 활용한 정밀 조립형 메카니즘에 관한 연구)

  • 김동구;김희국;이병주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.04a
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    • pp.395-400
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    • 1994
  • Most of Commercial Remote Center Compliance(RCC) devices have been designed using deformable structures. In this work, we propose another type of assembly devices which generate the compliance effects by attaching the compliances (or spring) at the joints of the given mechainsm. The compliance models are derived for a serial-type, parallel-type, and hybrid-type mechanisms, respectively. In particular, a planar three-degree of freedom parallel structure is shown to have RCC points at the center of the workspace for its symmetric configuratings.

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Experimental Modal Analysis for Understanding Dynamic Characteristics of BUS FULL BIW Assembly (버스차체 동특성 파악을 위한 실험 모드해석)

  • Lee, Joon-Ho;Kim, Gyeong-Ho;Park, Mi-You;Kim, Kyoung-Won;Song, Kyoung-Ho;Park, Youn-Sik
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.68-73
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    • 2002
  • It is necessary first to understand dynamic characteristics of bus full BIW assembly for fatigue endurance analysis. FE model has been used usually for analyzing the dynamic behavior of structures. A lot of experience and effort, however, is necessary to make the credible FE model. Experimental modal analysis of structures has been performed to verify the credibility of initial FE model and to update the model. In this work, experimental modal analysis was performed to understand dynamic characteristics of bus full BIW assembly in free-free boundary condition and the result was used to verify the initial FE model. In addition, some practical techniques, which were used in this experiment, were mentioned.

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A Study on the Design of the Graphic Simulator for a Robotic Workcell (로보틱 워크셀을 위한 그래픽 시뮬레이터의 구성에 관한 연구)

  • 이상무;이범희;고명삼
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.39 no.4
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    • pp.414-427
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    • 1990
  • This paper presents the development of the graphic simulator for an assembly workcell. The assembly workcell consists of two PUMA 560 manipulators, a conveyor belt system, a work table, and a vision sensor. In this study, the Petri Net theory is applied to model the assembly workcell and to construct the simulator. The event scheduling approach is used to simulate the cell. In order to show the graphic display of the simulation process, robot modelling, component modelling, and world modelling are included. The developed simulator is used to display the transition of the system state during the simulation. It is also used as a tool in selection the best resource states by studying the performance of the system as the resource states are changed.

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SIMULTANEOUS OPTIMIZATION OF TOLERANCE SYNTHESIS IN ASSEMBLY AND COMPONENT DIMENSIONS

  • Kim Young Jin;Cho Byung Rae
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.529-536
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    • 2003
  • The majority of previous studios on tolerance synthesis have viewed the issue as a design methodology to determine optimal component tolerances on behalf of a manufacturer. while meeting given assembly tolerance requirements Although a considerable amount of research has been done on this issue. a couple of important questions still remain unanswered First. how ran a design engineer quantitatively incorporate a customer's perception on a product quality into a tolerance synthesis scheme at the early design stage Second. how ran component tolerances and assembly tolerance be optimized in a simultaneous way? To answer these questions. this article presents the customer-driven concurrent tolerance synthesis which is facilitated by the notion of truncated distribution and the use of mathematical programming techniques. while adopting the major principles of Tagurhl philosophy. The work presented in the article is an effort to gain insight, which can be useful in practice when setting up guidelines for an overall tolerance synthesis.

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