• 제목/요약/키워드: Assembly Test

검색결과 833건 처리시간 0.028초

궤도차량 변속기 출력 축 지지구조에 따른 베어링 수명 영향 평가에 대한 연구 (A Study on the Lifetime Assessment of Bearings According to the Output Shaft Supporting Structures in Transmissions of a Tracked Vehicles)

  • 박종원;김형의
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제11권4호
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    • pp.331-342
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    • 2011
  • The transmission of tracked vehicles performs complex functions as steering, shifting, braking, etc. and the system level life time has been a key influenced by the number of sub-parts like as gear assembly, torque converter, clutches, bearings and so on. In particular, the mechanical type steering system in tracked vehicle has impact shock torques in steering shift and those kind of shock torques can effect on the durability of many sub-parts in power train system. The field failure modes of gear assembly, steering assembly and the bearings of output shaft appear as a very complex phenomenon. In this study, the actual failure, which may occur in field, of the transmission was investigated comprehensively and that the endurance test on the resulting output shaft bearing failure analysis and life assessment was performed. Life time test method used in this study, developed for the purpose of the internal usage, and under these testing techniques the impact of the each bearing damage, which used in tracked vehicle transmission left / right outputs of different structures, was analyzed.

금속분말사출성형공법을 이용한 가솔린 터보차저의 웨이스트 게이트 밸브 어셈블리 열 충격 내구 시험 (Thermal Shock Durability Test of a Gasoline Turbocharger Waste Gate Valve Assembly Manufactured by a Metal Injection Molding)

  • 남충우;한만배;천봉수;신재식;김종하;민두식
    • 한국기계가공학회지
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    • 제13권4호
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    • pp.69-74
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    • 2014
  • A waste gate valve (WGV) assembly for a gasoline turbocharger is typically manufactured by means of precision casting. In this study, however, it was newly manufactured in a more innovative way, metal injection molding (MIM) using Inconel 713C alloy, and its performance was tested in a 1.6L direct injection gasoline engine by a thermal shock durability test that lasted 300 hours, after which the results were compared to those of a precision-cast WGV assembly with regard to the engine intake boost pressure, turbine wheel speed, and transient intake pressure. It was found that the two WGV assemblies showed similar performance levels throughout the durability test.

엔진 조립체의 저장 신뢰도 평가 (Storage Reliability Evaluation of Engine Assembly)

  • 박종원;장무성;박태국;김유일;김선제
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2017년도 제48회 춘계학술대회논문집
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    • pp.157-159
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    • 2017
  • 유도탄은 일반적으로 양산 후 바로 사용하는 것이 아니라 장기간 저장을 거친 후 사용되므로 운용 신뢰도가 아니라 저장 신뢰도가 매우 중요하다. 본 연구에서는 가속노화시험을 통해 유도탄의 엔진 조립체 및 부품에 대한 저장 신뢰도를 평가하는 방법을 제시한다. 엔진 조립체의 시험은 실제 저장 시간과 등가한 가속 시험조건에서 시험을 수행한 후 각 부품의 노화 상태를 확인한다. 반면, 부품에 대해서는 가속 시험조건에서 주기적으로 성능노화특성을 측정하여 고장시간을 예측한 후 여러 가속 조건의 시험데이터와 가속모델을 이용하여 사용조건의 수명을 결정하는 시험을 수행한다.

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Performance of U3Si-Al dispersion fuel at HANARO full-power condition

  • Chae, Heetaek;Lee, Choong Sung;Park, Jong Man;Kim, Heemoon;Kim, Yeon Soo
    • Nuclear Engineering and Technology
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    • 제50권6호
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    • pp.899-906
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    • 2018
  • The irradiation performance of $U_3Si$ dispersion fuel in an Al matrix, $U_3Si-Al$, under the Hi-Flux Advanced Neutron Application Reactor (HANARO) design full-power condition of 30 MW was tested for full-power qualification of the fuel. A test assembly was fabricated containing 18 fuel rods made with atomized $U_3Si$ powder manufactured at the Korea Atomic Energy Research Institute. The test assembly was irradiated for 188 full-power operation days in the HANARO subject to the normal fuel-loading scheme and achieved about 60 at% U-235 average burnup and 75 at% U-235 peak burnup. The maximum linear power of the test assembly was 98 kW/m. Nondestructive and destructive postirradiation examinations were conducted. The measured postirradiation examination data were compared with data from previous irradiations and the design criteria required for HANARO fuel. Consequently, it was concluded that in-pile performance was acceptable and fuel integrity was maintained, and the behavior satisfied the fuel design requirements.

Establishment of the design stress intensity value for the plate-type fuel assembly using a tensile test

  • Kim, Hyun-Jung;Tahk, Young-Wook;Jun, Hyunwoo;Kong, Eui-Hyun;Oh, Jae-Yong;Yim, Jeong-Sik
    • Nuclear Engineering and Technology
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    • 제53권3호
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    • pp.911-919
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    • 2021
  • In this paper, the design stress intensity values for the plate-type fuel assembly for research reactor are presented. Through a tensile test, the material properties of the cladding (aluminum alloy 6061) and structural material (aluminum alloy 6061-T6), in this case the yield and ultimate tensile strengths, Young's modulus and the elongation, are measured with the temperatures. The empirical equations of the material properties with respect to the temperature are presented. The cladding undergoes several heat treatments and hardening processes during the fabrication process. Cladding strengths are reduced compared to those of the raw material during annealing. Up to a temperature of 150 ℃, the strengths of the cladding do not significantly decrease due to the dislocations generated from the cold work. However, over 150 ℃, the mechanical strengths begin to decrease, mainly due to recrystallization, dislocation recovery and precipitate growth. Taking into account the uncertainty of the 95% probability and 95% confidence level, the design stress intensities of the cladding and structural materials are established. The presented design stress intensity values become the basis of the stress design criteria for a safety analysis of plate-type fuels.

NVH 성능향상을 위한 복곡 자동차 패널의 효과 (Effect of the Curved Automotive Panels for NVH Performance Improvement)

  • 유희;이영우;최병기;김종국;염영진
    • 대한기계학회논문집A
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    • 제33권7호
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    • pp.700-705
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    • 2009
  • In order to enhance the dynamic stiffness of automotive panel, effect of bead and curved surface was investigated. Modal test was performed for principle specimens which have various kinds of beads, holes and curved surfaces. Test was also performed for conventional dash panel assembly and rear floor panel assembly and curved shaped ones. Results showed that curved shape increased the natural frequency of automotive panel more effectively than the bead. Finite element analysis was also performed and yielded good match with the test results.

Microvibration analysis of a cantilever configured reaction wheel assembly

  • Zhang, Zhe;Aglietti, Guglielmo S.;Ren, Weijia;Addari, Daniele
    • Advances in aircraft and spacecraft science
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    • 제1권4호
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    • pp.379-398
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    • 2014
  • This article discusses the microvibration analysis of a cantilever configured reaction wheel assembly. Disturbances induced by the reaction wheel assembly were measured using a previously designed platform. Modelling strategies for the effect of damping are presented. Sine-sweep tests are performed and a method is developed to model harmonic excitations based on the corresponding test results. The often ignored broadband noise is modelled by removing spikes identified in the raw signal including a method of identifying spikes from energy variation and band-stop filter design. The validation of the reaction wheel disturbance model with full excitations (harmonics and broadband noise) is presented and flaws due to missing broadband noise in conventional reaction wheel assembly microvibration analysis are discussed.

Time Dependent Extension and Failure Analysis of Structural Adhesive Assemblies Under Static Load Conditions

  • Young, Patrick H.;Miller, Zachary K.;Gwasdacus, Jeffrey M.
    • 접착 및 계면
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    • 제21권1호
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    • pp.6-13
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    • 2020
  • The objective of the current study is to characterize the long-term stability and efficacy of a structural adhesive assembly under static load. An apparatus was designed to be used in the Instron tensile test machine that would allow for real time modeling of the failure characteristics of an assembly utilizing a moisture- cure adhesive which was bonded to concrete. A regression model was developed that followed a linear - natural log function which was used to predict the expected life of the assembly. Evaluations at different curing times confirmed the structure was more robust with longer cure durations prior to loading. Finally, the results show that under the conditions the assembly was tested, there was only a small amount of inelastic creep and the regression models demonstrated the potential for a stable structure lasting several decades.

유전 알고리듬을 이용한 U형태 혼합모델에서의 작업시간과 육체적 작업부하를 고려한 최적 라인밸런싱 (A U-shape Mixed Model Assembly Line Balancing Problem for Processing Time and Physical Workload Using the Genetic Algorithm)

  • 최경현;김찬우
    • 산업경영시스템학회지
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    • 제28권3호
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    • pp.98-108
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    • 2005
  • The assembly line balancing problem has been focused by many research works because the efficient management of the assembly line might influence not only the quality of the products but also the working conditions for the workers. This paper deals with U-shape mixed-model assembly line balancing and considers both the processing time and the physical workloads. We suggest the goal programming approach for this situation and to overcome some difficulties of finding optimal solution, we adopt the genetic algorithm that is one of the most promising solution techniques. We tested several test problems and present the results that indicate some improvement for the line balancing as well as the stable performance of the algorithm.