• Title/Summary/Keyword: Assembly Test

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Impact Analysis of the Spacer Grid Assembly for PWR Fuels(III) (경수로 핵연료 지지격자체의 충격해석(III))

  • Song, Kee-Nam;Lee, S.B.;Lee, H.A.;Kim, J.K.;Park, Gyung-Jin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.305-308
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    • 2007
  • The spacer grid assembly is one of the main structural components of the nuclear fuel assembly of a PWR. The spacer grid assembly supports and aligns the fuel rods, guides the fuel assemblies past each other during handling and, if needed, sustains lateral seismic loads. The ability of the spacer grid assembly to resist the lateral loads is usually characterized in terms of its dynamic and static crush strengths, which are acquired from tests. In this study, a finite element analysis on the dynamic crush strength of spacer grid assembly specimens is carried out and compared with test results.

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Derivation of the Extended Elastic Stiffness Formula of the Holddown Spring Assembly Comprised of Several Leaves

  • Song, Kee-Nam;Kang, H.S.;Yoon, K.H.
    • Nuclear Engineering and Technology
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    • v.31 no.3
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    • pp.328-334
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    • 1999
  • Based on the Euler beam theory and the elastic strain energy method, the elastic stiffness formula of the holddown spring assembly consisting of several leaves was previously derived. Even though the previous formula was known to be useful to estimate the elastic stiffness of the holddown spring assembly, recently it was reported that the elastic stiffness from the previous formula deviated greatly from the test results as the number of leaves was increased. The objective of this study is to extend the previous formula in order to resolve such an increasing deviation when increasing the number of leaves. Additionally, considering the friction forces acting on the interfaces between the leaves, we obtained an extended elastic stiffness formula. The characteristic test and the elastic stiffness analysis on the various kinds of specimens of the holddown spring assembly have been carried out; the validity of the extended formula has been verified by the comparison of their results. As a result of comparisons, it is found that the extended formula is able to evaluate the elastic stiffness of the holddown spring assembly within the maximum error range of + 12%, irrespective of the number of the leaves.

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Structural Integrity Evaluation of Nozzle Assembly using Acoustic Emission Technique (음향방출법을 응용한 노즐 조립체의 구조건전성 평가)

  • 설창원;이기범
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.10
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    • pp.32-39
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    • 2006
  • An acoustic emission technique was applied to the structural strength test for the structural integrity evaluation of the nozzle assembly. These AE results were compared with data from the strain gages and displacement transducer. NDT using X-ray technique was performed to improve the test reliability before and after each test. In this structural integrity evaluation of the nozzle assembly, the internal crack initiation in the structure could not be precisely revealed by the strain and displacement results but the location and load level of the initiated crack could be precisely evaluated by using AE technique. From this test, it was proven that some new cracks can be generated in composite liner of nozzle assembly under the unexpected load due to interference between obturator and nozzle and these can be a cause of the unexpected abnormal failure.

Assembly performance evaluation method for prefabricated steel structures using deep learning and k-nearest neighbors

  • Hyuntae Bang;Byeongjun Yu;Haemin Jeon
    • Smart Structures and Systems
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    • v.32 no.2
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    • pp.111-121
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    • 2023
  • This study proposes an automated assembly performance evaluation method for prefabricated steel structures (PSSs) using machine learning methods. Assembly component images were segmented using a modified version of the receptive field pyramid. By factorizing channel modulation and the receptive field exploration layers of the convolution pyramid, highly accurate segmentation results were obtained. After completing segmentation, the positions of the bolt holes were calculated using various image processing techniques, such as fuzzy-based edge detection, Hough's line detection, and image perspective transformation. By calculating the distance ratio between bolt holes, the assembly performance of the PSS was estimated using the k-nearest neighbors (kNN) algorithm. The effectiveness of the proposed framework was validated using a 3D PSS printing model and a field test. The results indicated that this approach could recognize assembly components with an intersection over union (IoU) of 95% and evaluate assembly performance with an error of less than 5%.

The Assembly and Test of Pressure Vessel for Irradiation (조사시험용 압력용기의 조립 및 시험)

  • Park, Kook-Nam;Lee, Jong-Min;Youn, Young-Jung;June, Hyung-Kil;Ahn, Sung-Ho;Lee, Kee-Hong;Kim, Young-Ki;Kennedy, Timothy C.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.2
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    • pp.179-184
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    • 2009
  • The Fuel Test Loop(FTL) which is capable of an irradiation testing under a similar operating condition to those of PWR(Pressurized Water Reactor) and CANDU(CANadian Deuterium Uranium reactor) nuclear power plants has been developed and installed in HANARO, KAERI(Korea Atomic Energy Research Institute). It consists of In-Pile Section(IPS) and Out-of Pile System(OPS). The IPS, which is located inside the pool is divided into 3-parts; the in-pool pipes, the IVA(IPS Vessel Assembly) and the support structures. The test fuel is loaded inside a double wall, inner pressure vessel and outer pressure vessel, to keep the functionality of the reactor coolant pressure boundary. The IVA is manufactured by local company and the functional test and verification were done through pressure drop, vibration, hydraulic and leakage tests. The brazing technique for the instrument lines has been checked for its functionality and performance. An IVA has been manufactured by local technique and have finally tested under high temperature and high pressure. The IVA and piping did not experience leakage, as we have checked the piping, flanges, assembly parts. We have obtained good data during the three cycle test which includes a pressure test, pressure and temperature cycling, and constant temperature.

A Study on the Nondestructive Test Method for Adhesively Bonded Joint in Motor Case Assembly (연소관 조립체의 접착 체결부에 대한 비파괴 시험 방법 연구)

  • Hwang, Tae-Kyung;Lee, Sang-Ho;Kim, Dong-Ryun;Moon, Soon-Il
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.343-352
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    • 2006
  • In the present paper, the nondestructive test method was suggest to establish the bonding status of a motor case assembly composed of a steel motor case, adiabatic rubber layer and an ablative composite tube with strain data, AE(acoustic emission) signals and UT(ultrasonic test) data. And, finite element analysis was conducted to verify quantitatively the bonding status of motor case assembly under inner pressure loading. The bonding status could be judged whether the bonding status is perfect or contact condition by the data correlation study with AE signals and strain data measured from air pressure test. And, to classify the bonding status of motor case and rubber layer among bonding layers, UT method was also applied. From this study, the bonding status could be classified and detected into fourth types for all bonding layers as follows: (1) initial un-bonding, (2) perfect do-bonding during an air pressure test, (3) partially de-bonding during an air pressure test, and (4) perfect bonding.

Position Control of IPMSM for Missile Assembly Test System(MATS) using Improved Sliding Mode Controller (개선된 슬라이딩모드 제어기를 적용한 Missile Assembly Test System(MATS)용 IPMSM의 위치제어)

  • Cho, Yong-Ju;Shin, Soo-Cheol;Lee, Jung-Hyo;Park, Hyeon-Woo;Lee, Taeck-Kie;Kim, Young-Real;Won, Chung-Yeun
    • Proceedings of the KIPE Conference
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    • 2010.07a
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    • pp.520-521
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    • 2010
  • 본 논문은 군사용 미사일의 조립 후 성능 검증을 위한 Missile Assembly Test System(MATS)용 IPMSM의 위치 제어 방법을 구현하였다. 이를 위하여 슬라이딩 모드 제어기와 PI 제어기를 Membership 함수를 사용하여 혼합한 개선된 위치제어 알고리즘을 제안하였다. 오버슈트가 없고, 외란에 대하여 강인하게 운전 궤적을 추정하는 특성이 뛰어난 슬라이딩 모드 제어의 장점과, 빠른 제어 응답성과 정상상태에서 리플이 적은 PI제어를 적절하게 혼합하였고, 이를 시뮬레이션을 통하여 IPMSM의 위치제어 성능을 검증하였다.

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A Curvic-Coupling Development for the Turbopump Application (터보펌프용 커빅커플링의 개발)

  • Jeong, Eun-Hwan;Yoon, Suk-Hwan;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.22-25
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    • 2009
  • Development of a curvic-coupling was presented in this paper. The research covers design, structural analysis, hot-temperature-torsion-test, curvic-coupling applied proto-type turbine disk manufacturing, and assembly test of a curvic-coupling rotor system for the turbopump application. Curvic-coupling was designed based on the Gleason-standard-tooth shape. The load capability of the designed curvic coupling was validated by the structural analysis and hot-temperature-torsion-test. A proto-type turbine disk which had adopted designed curvic-coupling was manufactured, assembled and tested to reveal that shaft-disk assembly run-outs in axial and radial directions were much smaller than the design requirements. The development will be finalized after spin test of shaft-disk assembly in near future.

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Load Concentration Factor Analysis of Fuel Assembly Guide Thimble (핵연료집합체 안내관의 하중집중계수 해석)

  • Lee Young-Shin;Jeon Sang-Youn
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.93-100
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    • 2005
  • The top and bottom nozzles of PWR fuel assembly are connected by guide thimbles and an instrumentation tube that are connected with spacer grids. The fuel rods are inserted into the each cell of spacer grids. The loads acting on the fuel assembly are transmitted to the guide thimbles through the flow plate of top nozzle The axial loads applied to the fuel assembly are not equally distributed among the guide thimble due to the geometry of the top nozzle flow plate and spacer grid. In this study, the load concentration factors for the $17\times17$ fuel assembly were calculated. The analytical model fur the calculation of the load concentration factor of top nozzle flow plate was developed using ANSYS 5.6. The finite element analyses were performed using the model composed of top nozzle, guide thimble, and spacer grid. And, the analysis results were compared with the test results.

Dynamic Crush Strength Analysis of a Spacer Grid Assembly for a LWR Nuclear Fuel Assembly(II) (경수로 핵연료 지지격자의 동적 좌굴강도 해석(II))

  • Song, Kee-Nam;Lee, S.B.
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.590-592
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    • 2008
  • A spacer grid is one of the most important structural components in a LWR nuclear fuel assembly. The primary considerations are to provide a Zircaloy spacer grid with crush strength sufficient to resist design basis loads, without significantly increasing pressure drop across the reactor core. In this study, the dynamic crush strength analysis and test are carried out for the specimens of a spacer grid assembly.

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