• Title/Summary/Keyword: Assembly Frame

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A Study for Reducing Tension Loosening in CRT Tension Mask (CRT 텐션 마스크의 장력 이완 저감을 위한 연구)

  • 정일섭
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.214-221
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    • 2003
  • Tension mask assembly is positioned right behind the glass-made front panels of CRT type display devices. The frame-supported thin metal sheet contains numerous slits, through which electron beams are focused to enhance definition. Pretension is imposed on the masks, especially for enlarged flat screens, in order to avoid vibration due to acoustic or mechanical impact. High temperature assembly process subsequent to pretensioning, however, degenerates the creep resistance of common mask materials, and if tensile stress is high enough, tension on the mask may be loosened substantially due to creep deformation. In this study, the assembly is modeled as a combined structure of beams and wire array, and a numerical simulation is attempted for pretensioning followed by high temperature process. According to a model study, small amount of creep strain is likely to be generated, but its adverse influence is not negligible. Some structural modification measures to reduce the creep-induced tension loosening are proposed and evaluated. Also, optimal configuration of frame structure is sought for, which maintains high tension of masks and minimizes the possible creep of frame simultaneously.

Research on non-welding door frame assembly method that allows on-site assembly (현장조립이 가능한 무용접 도어프레임 조립방식에 대한 연구)

  • Lee, Joo-Won;Lim, Bo-Hyeok;Lee, Gwang-Woo;Lee, Hae-Yeol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.155-156
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    • 2023
  • In the case of steel door frames commonly found in general buildings, there are various assembly methods such as rivets, bolts, and welding, but the welding method is generally used. However, this welding joint method has many problems, such as distortion due to heat and damage due to external shock. In particular, when used as a fire door, problems may occur in the event of a fire due to distortion caused by heat from welding and the weak welded joint area. In the case of rivet or welded joints, when moved after assembly, joint loosening due to external shock may occur. Problems may arise where the bonding strength becomes weak. In addition, with the recent increase in high-rise buildings and larger buildings, when assembly is completed and brought to the site, a place is needed to store it, and in addition, there is a problem in that it has to be transported several times in small quantities to the installation site, which is another problem of time and cost loss. This is coming to the fore. In order to fundamentally solve this problem, we have researched and developed a non-welding door frame that can be assembled on site. We have researched and developed three assembly methods: screw-type, insert-type, and protrusion-type. Non-welded door frames are small in size and easy to package, making them advantageous for domestic and overseas exports.

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Design for Hydraulic Hose Routing Pathes and Fitting Angles (유압 호스의 경로 생성 및 피팅 배열각 설계)

  • Kim Y.S.;Kim J.J.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.1
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    • pp.40-48
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    • 2005
  • A hydraulic hose is an important part of the hydraulic system which transmits power using pressurized fluids. It allows relative motion between components at each end of the hose assembly, and it is much easier to route a hose assembly than it is to bend and install a rigid tubing assembly. Unnecessary loads, which drop the hose's pressure capability and shorten service life, depend on a hose-routing. Therefore, the Hydraulic system designers must be aware to consider unnecessary load does not affect the here. For this consideration in an early stage of the design process, CAD system must support the hose assembly routing design function which is to generate routing path and design fitting angle properly. This paper proposes 2 methods. One is to generate curves that are similar to routing paths of the real hose assembly using the energy minimization method and the optimization method. The other is to design fitting angles that are important design elements of a hose assembly using the Parallel Transport Frame. To implement the proposed methods above, commercial CAD software, CATIA has been integrated with our program.

Structural Analysis for Bicycle Frame by Type (종류별 이륜차 프레임에 대한 구조해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.6
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    • pp.146-155
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    • 2012
  • This study aims to analyze durability by comparing displacement on vibration at driving bicycle frame models of 1, 2, 3 and 4. Among maximum equivalent stresses at 4 kinds of models, model 1 has highest value with 410.39 MPa and becomes 30 times than model 4 with lowest value. The natural frequency number at Model 4 increases more than the other models. Among four models, the number of frequency at model 1 becomes lowest at harmonic vibration with real loading condition. In cases of four kinds of models, the maximum stress is shown near the assembly of rear wheel and the maximum displacement is shown near saddle assembly at this harmonic condition. The structural result about this study can be effectively utilized on the design of bicycle frame by investigating durability and prevention against its damage.

Shape Optimal Design of Anti-vibration Rubber Assembly in Tractor Cabin Using Taguchi Method (다구찌법을 이용한 트랙터 캐빈 방진고무의 형상최적설계)

  • Seo, Ji-Hwan;Lee, Boo-Yoon;Lee, Sanghoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.34-40
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    • 2019
  • We performed shape optimization of an anti-vibration rubber assembly which is used in the field option cabin of agricultural tractors to improve the vibration isolation capability. To characterize the hyper-elastic material property of rubber, we performed uniaxial and biaxial tension tests and used the data to calibrate the material model applied in the finite element analyses. We conducted a field test to characterize the input excitation from the tractor and the output response at the cabin frame. To account for the nonlinear behavior of rubber, we performed static analyses to derive the load-displacement curve of the anti-vibration rubber assembly. The stiffness of the rubber assembly could be calculated from this curve and was input to the harmonic analyses of the cabin. We compared the results with the test data for verification. We utilized Taguchi's parameter design method to determine the optimal shape of the anti-vibration rubber assembly and found two distinct shapes with reduced stiffness. Results show that the vibration at the cabin frame was reduced by approximately 35% or 47.6% compared with the initial design using the two optimized models.

Characteristics of Lead Frame Chip Scale Package(LF-CSP)

  • Hong, Sung-Hak
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 1999.12a
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    • pp.63-85
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    • 1999
  • $\cdot$New CSP using Lead Frame and solder ball techniques. $\cdot$EMC needs high filler content, low CTE and high flexural modulus. $\cdot$Solder Joint Reliability improved by anchor leads. .Uniform inner lead shape would be better at capacitance values. $\cdot$Low Assembly cost CSP.

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Erection Capability of Heavy Precast Frames with Metal Plates using Wet Concrete for Tolerance (톨러런스기반 플레이트 접합 장치를 사용한 고중량 RC보의 설치 성능)

  • Hong, Won-Kee;Nguyen, Van Tien;Nguyen, Manh Cuong;Nkundimana, Eric
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.12-13
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    • 2021
  • Methods for the manufacture, erection, and assembly of heavy frame modules were proposed. Interferences among precast members were prevented by using bolted metal plates for dry precast beam-to-column joints during assembly with a clearance for tolerance implementing grouted concrete filler plates instead of metal filler plates. Clearances for tolerances were provided to avoid conflictions among components during erection phases. These gaps were, then, grouted by high-strength mortar. The constructability of new connections of a beam-to-column joint using bolted metal plates for precast structures was examined using a full-scale assembly test in which practical observations indicated that members could be aligned and placed accurately in both horizontal and vertical directions, leading to a fast and convenient assembling. Bolt holes of the endplate were properly aligned using couplers with 30 mm fastened length embedded in the columns. The assembly test demonstrated the erection safety and structural stability of the proposed joints that were without filler plates when they were subjected to heavy loads at the time of their erection. The facile and rapid assembly of precast beam-to-column connections with a 30 mm tolerance was observed. The proposed assembly method is rapid, sustainable, and resilient, replacing the conventional methods of concrete frame construction, offering a connection that can be used in constructing infrastructure, such as buildings and pipe-rack frames.

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The Finite Element Analysis of Car Seat Frame According to The FMVSS Strength Test (FMVSS 강도테스트에 다른 자동차 시트프레임의 유한요소해석)

  • 이호용;임중연;범형택
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.241-247
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    • 1999
  • This study presents the structural analysis of car a seat frame by the finite element method. The load-deformation characteristics of seat frame are simulated according to the test requirements by FMVSS. Three dimensional modeling technique is applied to the components of the seat frame. The shell, solid , gap and rigid elements are employed to model the car seat frame assembly. Numerical results show that the recliner and kunckle plate are identified as the possible weak part of frame, and the results are well consistent with the experimental static load test. The current analysis model can provide useful informations to design a new car seat and can reduce the overall design cost and time.

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CAD System of New Concept to Support Top-Down Approach in Design (하향식 설계방식을 지원하는 새로운 개념의 CAD 시스템)

  • 김성환;이건우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.7
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    • pp.1604-1618
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    • 1995
  • In the process of mechanical assembly design, assembly modeling systems have been used mainly for the design verification before manufacturing by enabling to check the interference and/ or the dynamic and kinematic performance. However, the conventional assembly modeling systems have a shortcoming that they can not be used in the initial design stage but can be used only after the design is fully completed. In other words conventional assembly modeling systems provide bottom-up modeling which means that the detailed modeling of components must precede the definition of relationships between them. To resolve this problem, an assembly modeling system is proposed to provide a top-down modeling environment in which components and assembly can be modeled simultaneously. To this end, an assembly data structure suitable for top-down assembly modeling has been established. Feature positioning Module(FPM) using geometric constraints has been also developed. The Sekective Solving Method proposed for FPM is based on the priority between the constraint equations and enables the designer's intent expressed by geometric constraints to be maintained throughout the whole modeling process. Finally, the feature based modeling technique using two-level features has been developed. Two-level features include an abstract model and a detailed model in a merged form in non-manifold data frame.