• Title/Summary/Keyword: Assembling Process

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A FEASIBILITY STUDY ON THE NUMERICAL PRE-ASSEMBLY SIMULATION USING 3D LASER SCANNING MEASUREMENT

  • Kyoungmin Kim ;Seok Kim ;Chan-Hyuk Park ;Kyong Ju Kim
    • International conference on construction engineering and project management
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    • 2005.10a
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    • pp.1193-1198
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    • 2005
  • The pre-assembly takes a large portion of the fabrication cost of steel bridges. In order to save the fabrication cost through the improvement of the conventional pre-assembling process, this research investigates a numerical pre-assembly simulation as an alternative to current pre-assembling process. The 3D laser scanning was utilized in site and measuring data for steel box were analyzed. The productivity of pre-assembly simulation system is compared with the conventional pre-assembling system. This paper identifies feasibility on the alternative pre-assembling process and then proposes the scheme of the pre-assembly simulation system development satisfying the current pre-assembly inspection of standards.

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Applicability estimation for cable assembling method of shield tunnel using field test construction (현장 조립 시험시공을 통한 쉴드터널 강연선 체결 기술의 적용성 평가)

  • Kim, Dong-Min;Ma, Sang-Joon;Lee, Young-Sub
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.1
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    • pp.11-23
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    • 2015
  • In this study, the new segment assembling method using cable tensible force was developed to improve the problem of bolt assembling method of shield tunnel. In the field test construction, cable assembling method reduced the assembling time of segment in comparison with bolt assembling method because of guide role of segment shear-key. In the result of measuring the necessary time for segment assembling process, it took 420sec to assemble one segment in bolt method and 400sec to assemble one segment in cable method, but in case of using the cable automatic feeder, it could reduce the necessary time as 60sec in comparison with bolt assembling method. The cable automatic system modeling using BIM, that connected shield TBM also will be utilized in the area of design TBM, excavation plan, method process understanding, construction management and so on.

A Study on the Enablers and Barriers of BIM-based Assembling Collaboration for Designers' Communication and Socio-Psychological Mechanisms (BIM기반의 어셈블링 협업이 설계자 간의 의사교환과 사회심리학적 기제에 미치는 효과와 한계에 관한 연구)

  • Hong, Seung-Wan;Jeong, Yongwook
    • Journal of KIBIM
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    • v.7 no.1
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    • pp.36-44
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    • 2017
  • While previous studies argue that BIM-based assembling collaboration promotes the communication and process management among participants in architectural design projects, it is still unknown which communication and socio-psychological factors are more and less activated in use of BIM-based collaboration. To investigate this research aim, in authentic BIM-used architectural retrofitting projects, the participants (N=36) collaborated and assessed the communication factors on (1) perceiving design results, (2)understanding partners'design intention, (3) proposing and converging opinions, the interpersonal design process management factors on (1) managing design process, (2) managing collaboration schedule, and the complementedness factors on (1) understanding partners' expertise, and comradeship. Statistical analyses reveal that the factor relevant to perceiving design results is better activated than the other factors (p<0.05), but all other factors are not much activated compared to perceiving design results. Deduced from the previous BIM studies and interviews, a reason roots in the shared forms and semantics of BIM. The shared semantics represent collaborators' information and allow the participants to perceive design changes explicitly. Meanwhile, BIM-based assembling collaboration is limited to represent observable, experience-able processes of design, and thus, several key socio-psychological factors, such as proposing and converging opinions and managing design process, are less activated.

3-Dimensional Finite Element Analysis of Hemming for Automotive Outer Panels by Part Model Assembling Method (부분모델 합성법을 이용한 자동차 외판의 헤밍 공정에 대한 3차원 유한요소해석)

  • 김헌영;임희택;김형종;이우홍;박춘달
    • Transactions of Materials Processing
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    • v.13 no.2
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    • pp.115-121
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    • 2004
  • Hemming is the last farming process in stamping and determines external quality of automotive outer panels. Few numerical approaches using 3-dimensional finite element model have been applied to a hemming process due to small element size which is needed to express the bending behavior of the sheet around small die comer and comparatively big model size of automotive opening parts, such as side door, back door and trunk lid etc In this study, part model assembling method is suggested and applied to the 3-dimensional finite element simulation of flanging and hemming process far an automotive front hood.

Depth Evaluation from Pattern Projection Optimized for Automated Electronics Assembling Robots

  • Park, Jong-Rul;Cho, Jun Dong
    • IEIE Transactions on Smart Processing and Computing
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    • v.3 no.4
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    • pp.195-204
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    • 2014
  • This paper presents the depth evaluation for object detection by automated assembling robots. Pattern distortion analysis from a structured light system identifies an object with the greatest depth from its background. An automated assembling robot should prior select and pick an object with the greatest depth to reduce the physical harm during the picking action of the robot arm. Object detection is then combined with a depth evaluation to provide contour, showing the edges of an object with the greatest depth. The contour provides shape information to an automated assembling robot, which equips the laser based proxy sensor, for picking up and placing an object in the intended place. The depth evaluation process using structured light for an automated electronics assembling robot is accelerated for an image frame to be used for computation using the simplest experimental set, which consists of a single camera and projector. The experiments for the depth evaluation process required 31 ms to 32 ms, which were optimized for the robot vision system that equips a 30-frames-per-second camera.

Automotive Engineering Educational System Development Using Augmented Reality (증강 현실을 이용한 자동차 공학 교육 시스템 개발)

  • Farkhatdinov, Ildar;Kim, Dae-Won;Ryu, Jee-Hwan
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.1 no.1
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    • pp.51-54
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    • 2009
  • In or automotive engineering education is introduced. Main objective of the system is teaching disassemble/assemble procedure of automatic transmission of a vehicle to students, who study automotive engineering. System includes vehicle transmission, set of tools and mechanical facilities, two video cameras, computer with developed software, HMD glasses and two LCD screens. Developed software gives instructions on assembling and disassembling processes of real vehicle transmission with the help of augmenting virtual reality objects on the video stream. Overlaying of 3D instructions on the technological workspace can be used as an interactive educational material. In disassembling process, mechanical parts which should be disassembled are augmented on video stream from video cameras. Same is done for assembling process. Animation and other visual effects are applied for better indication of the current assembling/disassembling instruction. During learning and training, student can see what parts of vehicle transmission and in which order should be assembled or disassembled. Required tools and technological operations are displayed to a student with the help of augmented reality, as well. As a result, the system guides a student step-by-step through an assembly/disassembly sequence. During educational process a student has an opportunity to return back to any previous instruction if it is necessary. Developed augmented reality system makes educational process more interesting and intuitive. Using of augmented reality system for engineering education in automotive technology makes learning process easier and financially more effective.

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Study for the restoration of Ten storied pagoda of Gyeongcheonsa-A case of Pagoda Body (경천사십층석탑 복원에 관한 연구-탑신부를 중심으로)

  • Sin, Eun-Jeong;Kim, Sa-Dug;Kang, Dai-Ill
    • 보존과학연구
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    • s.24
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    • pp.61-79
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    • 2003
  • The position of each part of the Ten storied pagoda of Gyeongcheonsa has been changed because of illegal dismantlement and assembling throughout the history. There remain carved letters in the part of pagoda, which let us know the incorrect assembling of the parts, however, we still don't know the reasons. The pagoda has been under conservation process by the conservators from Conservation Science Division in the National Research Institute of Cultural Properties. It is one of the main purposes to find an original structure of the pagoda by appropriate assembling. The existence of iconography and carved letters are very useful in the conservation process. Mis-assembled parts are mostly in the pedestal of the Chinese letter('아') and in the bodies up to third floor. The iconography of the pagoda has many similarities to the Ten storied pagoda of Wongaksaji.

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A Study on the Design of Filter Assembly Automation System (Filter 조립 자동화 시스템 설계에 관한 연구)

  • Kim, Hong-Gun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.111-117
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    • 2008
  • An automation process of filter unit is presented for the application of the assembling procedure and dry furnace work. By that automation procedure, it is expected to enhance working environment such as reducing laboring load, harmful gas, and burning scald. Furthermore, this automation process also minimizes via standardization of manufacturing process so that it may increase productivity and reliability. An automation process of filter unit is presented for the application of the assembling procedure and dry furnace work. Filter automation process also gives a good quality and productivity by simplifying to only one line from the complicated process such as filter cutting$\rightarrow$ adhering$\rightarrow$fabricating in a very small space. It is found that a new conceptual design of dry furnace shows the better quality like uniform heat distribution compared to the conventional design. It is also found that the present design gives a better working environment by adding cooling system.

Simulation of Assembly System using SIMAN (SIMAN을 이용한 조립 시스템의 시뮬레이션에 대한 연구)

  • Mok, Hak-Soo
    • Journal of Korean Institute of Industrial Engineers
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    • v.17 no.1
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    • pp.59-73
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    • 1991
  • In this paper, how to evaluate the assembly system was studied. The traction machine(TRM/C) is a kind of medium sized small quantity product. This work was performed on restriction of satisfying the customer's demand by simulating on the criteria of the queuing quantity in production system, the effectiveness of assembly machine and the average time spent on assembling. The problems about assembling were grasped through the analysis of products and process. The outputs of simulations that used SIMAN on four alternatives were evaluated on the basis of the average queuing quantity, the line effectiveness, the assembly time of a product and the production capacity.

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Implementation of Concurrent Engineering for Large Assembly Design: Part(II) -Developmen of a Digital Mock-Up System for Reducin Design Changes- (부품수가 많은 조립체 설계를 위한 동시공학의 구현: Part (II) -설계 변경을 줄이기 위한 Digital Mocj-Up 시스템의 개발-)

  • 정융호
    • Korean Journal of Computational Design and Engineering
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    • v.2 no.2
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    • pp.103-110
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    • 1997
  • In the development of large complex assembly, most design changes are from the following reasons.: 1) insufficient consideration of assembling sequence of downstream process. 2) interference and fit-up of related parts. 3) initial design changes which are not completely resolved. In order to reduce the first reason of above, the assembly-centric modeling methodology was proposed in the part (1) of the thesis. In this part (2), a Digital Mock-Up system, which is a tool to build a virtual mock-up in design stage, has been developed in order to prevent the other two reasons. The system can build a virtual assembly in various ways as followings.: 1) assembling parts which are located in user defined envelope. 2) assembling parts with the specified disciplines. 3) assembling parts that are selected in the part list. It can also make an assembly by the combination of above methods. In addition to that, it has the functions to read/write the virtual assembly and to explode parts of the assembly in desired direction. With the virtual assembly, engineers can design interference free parts without making physical mock-up. The system has been implemented with Oracle database management system in CATIA environment.

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