• Title/Summary/Keyword: Assemble-To-Order

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Design and Performance Evaluation of an Assemble-To-Order System (주문- 조립시스템의 설계 및 성능평가)

  • 박찬우;이효성
    • Journal of the Korean Operations Research and Management Science Society
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    • v.27 no.4
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    • pp.41-65
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    • 2002
  • We study a multi-component production/inventory system in which individual components are made to meet various demand types. We assume that the demands arrive according to a Poisson process, but there is a fixed probability that a demand requests a particular kit of different components. Each component is produced by a flow line with several stations in which the processing times of each station follow a two-stage Coxian distribution. The production of each component is operated by an independent base-stock policy with blocking. We assume that the time needed to assemble final products follows a general distribution and the capacity of an assembling facility is sufficiently large. The objective of this study is to obtain key performance measures such as the distribution of the number of each orders for each final product and the mean time of fulfilling a customer order. The basic principle of the proposed approximation method is to decompose the original system into a set of subsystems, each subsystem being associated with a flow line. Each subsystem is analyzed in isolation using a Marie's method. An iterative procedure is then used to determine the unknown parameters of each subsystem. Numerical results show that the accuracy of the approximation method is acceptable.

Component Procurement Planning with Demand Uncertainty Under Assemble-to-Order Environments (불확실한 수요를 갖는 주문 조립 환경에서의 부품 조달 계획에 관한 연구)

  • Lee, Geun-Cheol;Kim, Jung-Ug;Hong, Jung Man
    • Korean Management Science Review
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    • v.29 no.3
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    • pp.121-134
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    • 2012
  • In this study, we consider a component procurement planning problem where the procurement amounts of components are determined under assemble-to-order systems with demand uncertainty. In the problem, procurement amount of each component is decided before the demands of finished products are known and after the demands are identified the assembly amounts of the finished products are decided. In this study, the objective function of the problem is minimizing the total costs which are composed of purchase and inventory costs of the components and the backorder costs of the finished products. We assume that the uncertain demand information is given as multiple scenarios of the demands, and we propose procurement planning methods based on stochastic models which considering the multiple demand scenarios. To evaluate the performances of the proposed methods, computational experiments were carried out on the proposed methods as well as benchmarks including a method based on deterministic mathematical model and a heuristic. From the results of the computational tests, the superiorities of the proposed methods were shown.

Development of a Technique to Prevent Bolt Looseness and to Decrease in Quantity for the Plate Type Heat Exchanger Used in Large Craft (선박용 판형 열교환기의 볼트풀림방지 및 수량최소화기법 개발)

  • Kim, Ho-Yoon;Bae, Won-Byong;Jang, Young-Jun;Han, Seung-Moo;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.9
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    • pp.44-51
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    • 2007
  • There are many methods to assemble various parts of a product, and one of them is the bolting system widely used in a industrial field due to the merits; easiness to obtain strong tightening force, simplicity of assemble or disassemble in order to repair, substitution or cleaning, and so on. But this bolting system needs attachments not to let a bolt loose and they are an important factor to cost a great deal. In this study, some equations are suggested and FE analyses are carried out to verify the cause of the bolt looseness occurring in the tightening process. And because the number of bolts in the bolting system has been decided by empirical know-how of designers in the field, safety rate in the plate type heat exchanger is often too high. Therefore the equations to decrease in quantity are suggested in consideration of the relationship between a critical shearing force acting on the screw and a normal force acting on the cooling plate by the working fluid.

A Hierarchical Production Planning and Control System in a Make-to-Order Environment with Dynamic Events (동적 이벤트를 고려한 수주생산환경의 계층적 생산계획 및 통제 시스템)

  • Jang, Gil-Sang;Kim, Jae-Gyun
    • IE interfaces
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    • v.14 no.1
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    • pp.9-19
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    • 2001
  • Production planning and control system plays an important role in manufacturing companies because it determines all production capacity planning, material procurement planning, and production scheduling which are needed in the process of producing products. Many researches on production planning and control system have been conducted for many manufacturing companies for recent decade. But, a considerable research achievement has mainly been obtained on the forecast-driven production for a make-to-stock and an assemble-to-order. The reason is that there are some hardships such as difficulties of standardizing product information, the frequent changes of design and material, and the unexpected dynamic events that influence the production of customer's order in a make-to-order or an engineering-to-order environments. By these characteristics and their complexities, some studies for production planning and control system in a make-to-order environment are presented recently. In this paper, we present the framework of the hietachical production planning and control for a make-to-order environment with dynamic events. In order to illustrate the usefulness of the proposed framework for a hietachical production planning and control, the information system for a make-to-order production was implemented with the object of the company of producing electricity transformer.

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Modeling and Implementation for Web-based Generic BOM Management System (웹기반 Generic BOM 관리 시스템의 설계 및 구현)

  • 장길상;김재균;이종훈
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.57
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    • pp.21-39
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    • 2000
  • BOM(Bill of Materials) is a listing or description of raw materials, parts, and assemblies that define a product. In manufacturing companies that produce various products with short life cycles, it is very important to manage the BOM of products with various options and versions efficiently. BOM information should be required to share among the departments of engineering, production control, material purchasing, cost management, and shop floor within a manufacturing company. In order to share BOM information efficiently, information system based on WWW(World Wide Web) should be developed. Thus, this paper models and implements Web-based Generic BOM Management System (WGBMS) for management of a number of variant products which are consisted of standard parts under ATO(Assemble To Order) production environment. Also, object-oriented methodology was used to model a generic BOM and phases of navigational design and interface design were introduced to implement the prototype of WGBMS. And Object-Relational Database Management System (ORDBMS) was used to construct the WGBMS database.

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Structural Analysis for the Collapse Accident of Tower Crane (타워크레인 붕괴사고의 구조적 분석)

  • 이명구;노민래
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.147-152
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    • 2001
  • The tower cranes are the very useful construction machine in the high place works. But they are very susceptible to the load balance, the wind load and the hanging load because they are the very slender structures and those center of gravity is located in the upper part. Therefore, the collapse accidents of tower one have repeatedly happened during the assemble or disassemble works. The correcting frame may has often used in order to correct the error in the setting of foundation anchors. The goal of this study is that propose the methods preventible the collapse accident of tower crane which is constructed by using the correcting frame. In order to accomplish the goal of this study, the field survey, the reference investigation and the structure analysis were performed for the collapse accident of tower crane using the correcting frame. This study result in the methods preventible the same accident.

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Development of Micro-hole Drilling Machine and Assessment of cutting Performance (마이크로흘 드릴링 머신의 개발 및 절삭성능 평가)

  • 김민건;유병호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.39-44
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    • 2001
  • In this paper, drill fred mechanism, cutting depth measuring device and sensing buzzer of drill contact were investigated in order to develop the micro-hole drilling machine. Also, measuring device of cutting resistance was developed in order to estimate cutting resistance from change of cutting condition. The results show that extremely-low fled rate(less then $17{\mu}m/S$${\mu}{\textrm}{m}$ /s) can be done and cutting depth can be measured by up to 1${\mu}{\textrm}{m}$ with developed drilling machine. Accordingly we could assemble a very cheap micro-hole drilling machine($\phi$ 0.05~0.5 mm). Also we got the some properties of cutting performance i.e. under the same condition, cutting torque decreases as increase of spindle speed and rapid fled of drill brings about the inferior cutting state under low spindle speed.

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Structural Modeling and Characteristic Analysis of Container Handling System (컨테이너 적재 시스템의 구조 모델링 및 특성 해석)

  • Kim, Young-Sang;Maeng, Hee-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.458-463
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    • 2011
  • A CHS(Container Handling System) is a system to load and to unload ISO 2000 or ISO 4000 standard containers which is widely used for various industrial transport purpose. A new light type of CHS is introduced in this paper, in order to reduce weight of cargos and to give the convenience in cargo loading and unloading without additional lifting equipments. The structural models of this system are created to assemble the smooth integration of system and to interface the each composing units with the specification of truck chassis to be mounted. These models are applied to find the suitable design parameters under the condition of force restrictions of each units. Finally, the stability of this system are investigated by analyzing the dynamic simulation using Visual NASTRAN 4D, and it could be recommend the good design parameters for the manufacturing purpose.

Reconstruction algorithm for archaeological fragments using slope features

  • Rasheed, Nada A.;Nordin, Md Jan
    • ETRI Journal
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    • v.42 no.3
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    • pp.420-432
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    • 2020
  • The reconstruction of archaeological fragments in 3D geometry is an important problem in pattern recognition and computer vision. Therefore, we implement an algorithm with the help of a 3D model to perform reconstruction from the real datasets using the slope features. This approach avoids the problem of gaps created through the loss of parts of the artifacts. Therefore, the aim of this study is to assemble the object without previous knowledge about the form of the original object. We utilize the edges of the fragments as an important feature in reconstructing the objects and apply multiple procedures to extract the 3D edge points. In order to assign the positions of the unknown parts that are supposed to match, the contour must be divided into four parts. Furthermore, to classify the fragments under reconstruction, we apply a backpropagation neural network. We test the algorithm on several models of ceramic fragments. It achieves highly accurate results in reconstructing the objects into their original forms, in spite of absent pieces.

A Study on the Recycling Process of Disused Agricultural Machinery (폐기농기계 회수처리 및 재활용 기술에 관한 연구)

  • Lee J. S.;Lee J. S.
    • Journal of Biosystems Engineering
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    • v.29 no.6 s.107
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    • pp.544-552
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    • 2004
  • This study was conducted to suggest the efficient gathering and recycling method of disused agricultural machinery in rural environment. In order to suggest this methods, the keeping means, maintenance, disused period and kinds of agricultural machinery were investigated. The results obtained in this study were as follows : The disused agricultural machinery have been leaved on the vacant lot of a farmhouse and an around field for $2\~5\;years$. The leaving reason of the disused agricultural machinery was low interesting and gathering price for the disused agricultural machinery. The present situation for recycling method was using as a scrap iron, however to increase recycling percent the disassembling process has to divide as using and parts concretely. And the design of agricultural machinery was considered the easiness of a disassemble and assemble the agricultural machinery. To manage and supply efficiently for the second-hand parts of agricultural machinery need to the establishment of circulation information center and internet site for the parts.