• Title/Summary/Keyword: As-Welded

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Effect of Hot-stamping on Microstructures and Tensile Properties of Al-Si Coated Boron Steel Welds with Laser Source (Al-Si 도금된 보론강 레이저 소스에 따른 레이저 용접부의 미세조직과 기계적 성질에 미치는 핫스탬핑 처리의 영향)

  • Oh, Myeong-Hwan;Kong, Jong-Pan;Kwon, Min-Suck;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.31 no.6
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    • pp.96-106
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    • 2013
  • In this study, the effect of laser source($CO_2$ and Nd:YAG) on the microstructure and tensile properties of laser welded Al-Si coated boron steel(1.2mmt) was investigated with before and after hot-stamping. In case of as welds condition, fracture occurred in base metal unrelated to the laser source. It could be explained that tensile strength of fusion zone composed of martensite and bainite is higher than that of base metal that contains a lot of ferrite despite dilution of Al and Si from coating layer to fusion zone. In case of hot-stamping condition, the fracture occurred in fusion zone irrelevant to laser source and the tensile strength was lower than hot stamped base metal. In the $CO_2$ laser welds, $Fe_3$(Al,Si) formed near the bond line was transformed into ferrite during hot-stamping. Therefore tensile strength of bond line is lower than that of base metal and center of fusion zone and the fracture occurred in the bond line. On the other hand, in the Nd:YAG laser welds, the higher concentration of Al formed the ferrite in the fusion zone during hot-stamping treatment. Also, the thickness of centerline was thinner than that of base metal. Therefore, it is considered that fracture occurred in centerline of fusion zone due to effect of concentration stress, and it leaded to a lower tensile strength and elongation.

Reflection and Transmission Characteristics of Oblique-Incidence Ultrasonic Waves at Solid-Solid Contact Interfaces (고체-고체 접촉계면에서 경사입사 초음파의 반사·투과 특성 분석)

  • Nam, Tae-Hyung;Kim, Chung-Seok;Lee, Tae-Hun;Jhang, Kyung-Young;Kim, Noh-Yu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1113-1118
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    • 2011
  • In order to evaluate the characteristics of solid-solid contact interfaces, reflection or transmission techniques involving normal-incidence longitudinal waves are generally used. However, these normal-incidence techniques are of limited use in field applications such as in the inspection of welded parts. The oblique-incidence ultrasonic technique may be an alternative for overcoming these problems. However, in this technique, the mode conversion at the contact interfaces should be taken into account along with the normal and tangential interface stiffness. In this study, we have suggested a theoretical model for obliqueincidence ultrasonic waves at the contact interfaces and analyzed their reflection and transmission characteristics. Experimental results showed that the measured reflection coefficient and second harmonic wave agreed well with the suggested theoretical model. Consequently, the oblique-incidence technique can be a promising method for evaluating the characteristics of the contact interfaces.

Development of Ultrasonic Testing System for Piping Welds (배관 용접부 초음파검사 시스템 개발)

  • Choi, Sung-Nam;Kim, Hyung-Nam;Yoo, Hyun-Ju;Cho, Hyun-Jun;Hwang, Won-Gul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.331-338
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    • 2008
  • Ultrasonic testing for welds is widely used to ensure the integrity of facilities in NPPs. Automated ultrasonic testing(AUT) is more consistent than the manual ultrasonic testing(MUT). It can scan welded parts, examines the scanned images, and saves the results as data files. AUT in NPPs is making use of commercial systems, and there has been some difficulties in calibration of the system. An AUT system is developed. It comprises of pulser/receiver, scanner and a control program(SonicWizard). The performance demonstration for piping welds in NPPs and the piping wall thickness measurement on site were conducted to verify this system. The test results of the ultrasonic testing system developed is satisfactory and effective.

An Experimental Study on the Fire Resistance Capacity of Asymmetric Slimflor Beam (비대칭 H형강 슬림플로어 보의 내화 성능에 관한 실험적 연구)

  • Park, Won-Sup;Kim, Heung-Youl;Kim, Hyung-Jun
    • Fire Science and Engineering
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    • v.24 no.1
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    • pp.40-45
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    • 2010
  • Asymmetric Slimflor Beam had been unveiled with Thor beam (Hat beam) in Sweden since the late 1970s and had been developed by British Steen and SCI. In the major advanced countries in Europe after the early 1990s have interested in and developed this method, it has been concrened as the absence of hot-rolled section steel in the United Kingdom and welded of asymmetric section steel in Finland in the 2000s. It can be increase total floor area about 10%, save the interior and exterior materials, reduce the waste through reduction of the floor height. And it has more excellent fire resistance performance because less exposed than a regular composite steel beam in fire. This study is purpose that, a fire resistance performance of the Asymmetric Slimflor Beam in fire, it compared the temperature range with deflection of structure by fire behavior and load ratio of structure through change the shape of the steel cross-section in standard fire condition.

Crack growth analysis and remaining life prediction of dissimilar metal pipe weld joint with circumferential crack under cyclic loading

  • Murthy, A. Ramachandra;Gandhi, P.;Vishnuvardhan, S.;Sudharshan, G.
    • Nuclear Engineering and Technology
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    • v.52 no.12
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    • pp.2949-2957
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    • 2020
  • Fatigue crack growth model has been developed for dissimilar metal weld joints of a piping component under cyclic loading, where in the crack is located at the center of the weld in the circumferential direction. The fracture parameter, Stress Intensity Factor (SIF) has been computed by using principle of superposition as KH + KM. KH is evaluated by assuming that, the complete specimen is made of the material containing the notch location. In second stage, the stress field ahead of the crack tip, accounting for the strength mismatch, the applied load and geometry has been characterized to evaluate SIF (KM). For each incremental crack depth, stress field ahead of the crack tip has been quantified by using J-integral (elastic), mismatch ratio, plastic interaction factor and stress parallel to the crack surface. The associated constants for evaluation of KM have been computed by using the quantified stress field with respect to the distance from the crack tip. Net SIF (KH + KM) computed, has been used for the crack growth analysis and remaining life prediction by Paris crack growth model. To validate the model, SIF and remaining life has been predicted for a pipe made up of (i) SA312 Type 304LN austenitic stainless steel and SA508 Gr. 3 Cl. 1. Low alloy carbon steel (ii) welded SA312 Type 304LN austenitic stainless-steel pipe. From the studies, it is observed that the model could predict the remaining life of DMWJ piping components with a maximum difference of 15% compared to experimental observations.

Characteristics of Salt Weathering and Environmental Variation on the Usuki Stone Buddha Statues in Oita, Japan (일본 오이타현 우스키 마애불상군의 환경변화와 염풍화 특성)

  • Cho, Ji Hyun;Lee, Chan Hee
    • Economic and Environmental Geology
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    • v.53 no.6
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    • pp.677-685
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    • 2020
  • The host rock of the Usuki Stone Buddha Statues is dark gray welded tuff involved the Aso-4 pyroclastic flow sediments. This Buddha Statues are processing chlorosis from rainfall flowing above and underground water which were urgently needed for conservation measurement. White precipitates, the main source of salt weathering, on the surface of the Buddha Statues are mainly consisted of thenardite, gypsum and dolomite. Extraction experiment result shows that thenardite was dissolved at the beginning of stirring and then redissolved after 4 hours, and gypsum was detected until stirring for 2 hours, and then dissolved after stirring for 4 hours. As a result of monitoring the microclimate environment for 11 months to determine the recrystallization environment of white precipitates, the phase transition between thenadite and mirabilite appears widely in spring, and is maintained in an aqueous solution due to high temperatures in summer and fall. In winter, mirabilite is shown the widest by decreasing temperature. Therefore we requires details monitoring for blocking water transfer port and solved humidity environment in shelter.

Evaluation of Three Support Shapes on Behavior of New Bolted Connection BBCC in Modularized Prefabricated Steel Structures

  • Naserabad, Alifazl Azizi;Ghasemi, Mohammad Reza;Shabakhty, Naser;Arab, Hammed Ghohani
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1639-1653
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    • 2018
  • Bolted connections are suitable due to high quality prefabrication in the factory and erection in the workplace. Prefabrication and modularization cause high speed of erection and fabrication, high quality and quick return of investment. Their technical hitches transportation can be removed by prefabrication of joints and small fabrication of components. Box-columns are suitable members for bolted structures such as welded steel structures with moment frames in two directions etc., but their continual fabrication in multi-story buildings and performing the internal continuity plate in them will cause some practical dilemmas. The details of the proposal technique introduced here, is to remove such problems from the box columns. Besides, some other advantages include new prefabricated bolted beam-to-column connections referred to BBCC. This connection is a set of plates joined to columns, beams, support, and bolts. For a better understanding of its fabrication and erection techniques, two connection and one structural maquettes are made. The present work aims to study the cyclic behavior of connection numerically. To verify the accuracy of model, a similar tested connection was modelled. Its verification was then made through comparison with test results. The behavior of connection was evaluated for an exterior connection using three different support shapes. The effects of support shapes on rigidity, ductility, rotation capacity, maximum strength, four rad rotation strength were compared to those of the AISC seismic provision requirements. It was found that single beams support has all the AISC seismic provision requirements for special moment frames with and without a continuity plate, and box with continuity plate is the best support in the BBCC connection.

Analysis of Residual Stress through a Recovery Factor of Remnant Indents Formed on Artificially Stressed Metallic Glass Surfaces (응력상태의 비정질 표면에 형성된 압입흔적 회복인자를 이용한 잔류응력 분석)

  • Lee, Yun-Hee;Yu, Ha-Young;Baek, Un-Bong;Nahm, Seung-Hoon
    • Korean Journal of Metals and Materials
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    • v.48 no.3
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    • pp.203-209
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    • 2010
  • An application of the instrumented indentation technique has been expanded from the measurements of hardness and elastic modulus to the analysis of residual stress. A slope of the indentation loading curve increases (or decreases) according to compressive (or tensile) residual stress. A theoretical equation has been established for quantifying residual stress from the slope change. However, a precise observation of the remnant indents is indispensible because the theoretical approach needs actual contact information. In addition, the conventional hardness test is still used for predicting the residual stress distribution of welded joints. Thus, we observed the three-dimensional morphologies of the remnant indents formed on artificial stress states and analyzed stress effects on morphological recovery of the indents. First, a depth recovery ratio, which has been regarded as a sensitive stress indicator, did not show a clear dependency with the residual stress. Thus an analysis on volumetric recovery was tried in this study and yielded a inverse proportional behavior with the residual stress. In addition, an elastic to plastic volume recovery ratio showed more significant correlation with the residual stress.

Microstructures and Hardness of CO2 Laser Welds in 409L Ferritic Stainless Steel (409L 페라이트계 스테인리스강 CO2레이저 용접부의 미세조직과 경도)

  • Kong, Jong Pan;Park, Tae Jun;Na, Hye Sung;Uhm, Sang Ho;Kim, Jeong Kil;Woo, In Su;Lee, Jong Sub;Kang, Chung Yun
    • Korean Journal of Metals and Materials
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    • v.48 no.4
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    • pp.297-304
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    • 2010
  • The microstructure and hardness of $CO_2$ laser welds were investigated in the Ti-stabilized ferritic stainless steel 409L. The observed specimen was welded in a fully penetrated condition in which the power was 5 kW and the welding speed 5 m/min. The grain structure near the bond line of the laser welds was produced by epitaxial growth. The grain size was the largest in the fusion zone, and HAZ showed nearly the same grain size as that of the base metal. The HAZ microstructure consisted of subgrains and precipitates that were less than 100 nm in size and that were located along the subgrain boundaries. On the other hand, the hardness was the highest in the fusion zone due to the large amount of small precipitates present. These were composed of TiN, Ti(C,N) and $TiO_2$+Ti(C,N). The hardness decreased continuously from the fusion zone of the base metal. The HAZ hardness was slightly greater than that of the base metal due to the existence of subgrains and precipitates in the subgrain boundary.

A Study on Mechanical Properties of SM490-TMC Back Plate(40 mm) Steel by SAW Welding (SM490-TMC 후판(40 mm) 강재의 SAW 용접을 통한 기계적 특성 연구)

  • Lee, Soung-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.3
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    • pp.88-93
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    • 2021
  • SAW (Submerged Arc Welding) is often used for ship construction or welding pressure vessels and involves spraying a flux in a powder form to a welding site to a certain thickness and continuously supplying electrode wires therein. This welding method enables high current welding up to 1,500 to 3,000 A. Arc efficiency is higher than 95% and the technique allows clean work as it creates less welding fume, which is composed of fine metal oxide particles, and the arc beam is not exposed. In this study, SM490C-TMC thick plates were heterogeneously welded by SAW. Mechanical properties of welds were measured, and welds were assessed macroscopically and for adhering magnetic particles. The following conclusions were drawn. Bending tests showed no spots exploded on sample surfaces or any other defect, and plastic deformation testing confirmed sufficient weld toughness. These results showed the 1F welding method has no shortcomings in terms of bending performance.