• Journal of the Korean Ceramic Society
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• v.52 no.2
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• pp.159-164
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• 2015

We manufacture artificial lightweight aggregates (ALWAs) using bottom-ash as the primary raw material. We coat the ALWA surfaces with low-melting point materials in order to enable them to bloat, which is essential to reduce the bulk density of the aggregate. Then, we sinter the prepared aggregates at 1000, 1100, and $1200^{\circ}C$ using either the direct or two-step firing schedules. Finally, we evaluate the properties of the fired samples through analyzing their bulk density, water absorption, and microstructure. The surface-modified samples result in a reduction of their bulk density by $0.3{\sim}0.4g/cm^3$ regardless of the firing method used. Based on these results, we conclude that this approach could provide a viable method for the mass-production of ALWAs from industrial waste such as bottom-ash.

• Journal of Environmental Science International
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• v.16 no.10
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• pp.1169-1177
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• 2007

The main objective of this research was to evaluate the effects of process variables which were forming ability, flow displacement, effective stress, effective strain, fluid vector and products defects on manufactured artificial lightweight aggregate made of both incinerated sewage sludge ash and clay by means of the numerical analysis of a rigid-plastic finite element method. CATIA (3D CAD program) was used for an extrusion metal mold design that was widely used in designing aircraft, automobile and metallic molds. A metal forming analysis program (ATES Co.) had a function of a rigid-plastic finite element method was used to analyze the program. The result of extrusion forming analysis indicated clearly that a shape retention of the manufactured artificial light-weight aggregate could be maintained by increasing the extrusion ratio (increasing compressive strength inside of extrusion die) and decreasing the die angle. The stress concentration of metal mold was increased by increasing an extrusion ratio, and it was higher in a junction of punch and materials, friction parts between a bottom of the punch and inside of a container, a place of die angle and a place of die of metal mold. Therefore, a heat treatment as well as a rounding treatment for stress distribution in the higher stress concentration regions were necessary to extend a lifetime of the metallic mold. A deformity of the products could have made from several factors which were a surface crack, a lack of the shape retention and a crack of inside of the products. Specially, the surface crack in the products was the most notably affected by the extrusion ratio.

• Journal of the Korean Recycled Construction Resources Institute
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• v.7 no.3
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• pp.49-55
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• 2012

In this paper, the physical properties of lightweight aggregate such as density and water absorption according to addition ratio and type of flux were investigated. When using $Na_2CO_3$ as flux of lightweight aggregate, burnability was available at low burning temperature and water absorption increased. And as increasing addition ratio of $CaCO_3$, NaOH, $Fe_2O_3$, absorption decreased and $CaCO_3$, NaOH, $Fe_2O_3$ were considered improper to use flux of lightweight aggregate because of high dried density. $Na_2SO_4$ was proper to use flux of lightweight aggregate due to dried density $1.35{\sim}1.50g/cm^3$ and lower absorption. When using glass abrasive sludge as flux of lightweight aggregate, dried density and water absorption were in the range of $1.45{\sim}1.55g/cm^3$ and 9~12% respectively. It was indicated that as increasing addition ratio of blast furnace slag powder, density increased whereas absorption decreased. In use of oxidizing slag as flux, artificial lightweight aggregate which have dried density $1.46g/cm^3$, water absorption 8,5 % can be manufactured at 10 % of addition ratio.

• Proceedings of the Korea Concrete Institute Conference
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• 2002.10a
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• pp.69-74
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• 2002

Incineration method of municipal solid waste is the general method for reduction it's quantity and weight. Municipal solid waste incineration ash is classified two general types of ash : fly ash((MWFA) and bottom ash(MWBA)). MWFA containing a high degree heavy-metal may give rise to a serious environmental trouble. Therefore, this study was carried out to examine utilization of fly ash. In this study, we tried to find the recycling method of fly ash as a environmental-friendly artificial aggregate. The artificial aggregate using fly ash was tested for the various aspects, including physical properties and environmental stability. The qualities of artificial aggregate are similar to it of lightweight aggregate, and the heavy metal leaching concentration are very lower than a limitation of KSLT and EP.

• Structural Engineering and Mechanics
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• v.87 no.3
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• pp.221-229
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• 2023

Urbanization and industrialization have significantly increased the amount of solid waste produced in recent decades, posing considerable disposal problems and environmental burdens. The practice of waste utilization in concrete has gained popularity among construction practitioners and researchers for the efficient use of resources and the transition to the circular economy in construction. This study employed Lytag aggregate, an environmentally friendly pulverized fuel ash-based lightweight aggregate, as a substitute for natural coarse aggregate. At the same time, fly ash, an industrial by-product, was used as a partial substitute for cement. Concrete mix M20 was experimented with using fly ash and Lytag lightweight aggregate. The percentages of fly ash that make up the replacements were 5%, 10%, 15%, 20%, and 25%. The Compressive Strength (CS), Split Tensile Strength (STS), and deflection were discovered at these percentages after 56 days of testing. The concrete cube, cylinder, and beam specimens were examined in the explorations, as mentioned earlier. The results indicate that a 10% substitution of cement with fly ash and a replacement of coarse aggregate with Lytag lightweight aggregate produced concrete that performed well in terms of mechanical properties and deflection. The cementitious composites have varying characteristics as the environment changes. Therefore, understanding their mechanical properties are crucial for safety reasons. CS, STS, and deflection are the essential property of concrete. Machine learning (ML) approaches have been necessary to predict the CS of concrete. The Artificial Fish Swarm Optimization (AFSO), Particle Swarm Optimization (PSO), and Harmony Search (HS) algorithms were investigated for the prediction of outcomes. This work deftly explains the tremendous AFSO technique, which achieves the precise ideal values of the weights in the model to crown the mathematical modeling technique. This has been proved by the minimum, maximum, and sample median, and the first and third quartiles were used as the basis for a boxplot through the standardized method of showing the dataset. It graphically displays the quantitative value distribution of a field. The correlation matrix and confidence interval were represented graphically using the corrupt method.

• Journal of the Korea Concrete Institute
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• v.21 no.2
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• pp.147-152
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• 2009

The compressive strength test, bulk density and mortar absorption ratio were carried out to utilize the data as the basic sources for the lightweight mortar and the lightweight concrete, through the study on the physical characteristics of the artificial lightweight aggregate (ALA) made of waste glasses, which was developed for the first time in the country. On the basis of these experiments, the density and the unit volume weight of the ALA showed the value less than 50% of the common aggregate due to the independent pore structure, and the mortar that contains ALA had no big difference from the Control mortar in the test of the absorption ratio. It is judged that this happens based on the internal independent pore structure of the ALA. In case of the mortar containing ALA, there was a tendency of declination in the compressive strength and the bending strength as the mixing rate is increasing, but all mortar showed more than 70% of the Control mortar compressive strength except for the La50 mortar. Hereafter, it is judged that according to the control of the mixing ratio of mineral admixing agent, water and cement, it will realize the equal strength to the control mortar, and the long term edurance is needed to be considered together.

• Computers and Concrete
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• v.27 no.3
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• pp.241-252
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• 2021

An experimental program was conducted to investigate the fresh properties, mechanical properties and durability characteristics of the self-compacting mortars (SCM) produced with pumice powder and Artificial Lightweight Fine Aggregate (aLWFA). aLWFA was produced by using fly ash. A total of 16 different mixtures were designed with a constant water-binder ratio of 0.37, in which natural sands were partially replaced with aLWFA and pumice powder at different volume fractions of 5%, 10% and 15%. The artificial lightweight aggregates used in this study were manufactured through cold bonding pelletisation of 90% of class-F fly ash and 10% of Portland cement in a tilted pan with an ambient temperature and moisture content. Flowability tests were conducted on the fresh mortar mixtures beforehand, to determine the self-compacting characteristics on the basis of EFNARC. To determine the conformity of the fresh mortar characteristics with the standards, mini-slump and mini-V-funnel tests were carried out. Hardened state tests were conducted after 7, 28 and 56 days to determine the flexural strength and axial compressive strength respectively. Durability, sorptivity, permeability and density tests were conducted at the end of 28 days of curing time. The test results showed that the pumice powder replacement improved both the fresh state and the hardened state characteristics of the mortar and the optimum mixture ratio was determined as 15%, considering other studies in the literature. In the aLWFA mixtures used, the mechanical and durability characteristics of the modified compositions were very close to the control mixture. It is concluded in this study that mixtures with pumice powder replacement eliminated the negative effects of the aLWFA in the mortars and made a positive contribution.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.18 no.3
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• pp.125-130
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• 2008

If the properties of artificial lightweight aggregates produced by rotary kiln can be predicted by using a simulator equipped with a small electric furnace and a specially designed device for specimen movement, large amount of raw materials and plenty of test time can be saved to produce test products of lightweight aggregates. In this study a simulator for the accurate prediction of the artificial lightweight aggregates produced by rotary kiln was assembled by our own design and the properties of lightweight aggregates produced by both the simulator and rotary kiln were compared to speculate its usefulness. The average diameter of aggregates was 8 mm and atmosphere in the furnace was controlled by the amount of carbon powders. Specific gravity, absorption rate (%), black-core area in the cross-sectional view of both aggregates were measured and compared. Unlike oxydizing atmosphere, both specific gravity and absorption rate of the aggregates sintered at reducing atmosphere were increased with increasing carbon addition. It is concluded that the sintering atmosphere was the closest to that of the rotary kiln when the carbon addition was 0.7 g to make a reducing atmosphere in the furnace and the properties of both agreggates was also similar to each other.

• Proceedings of the Korea Concrete Institute Conference
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• 1991.04a
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• pp.99-104
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• 1991

It is necessary to generalize the use for structural ALA Concrete in our country, as increasing in the need for the development of ALA and the use of ALA Concrete which is related with the diminution of the self load and foundation section of structure responding to the realistic requirement against the decrease of natural aggregate and the high-rising and large-sizing of structures. This little study, therefore intended to help in the mixing design of concrete by considering the fundamental properties of ALA Concrete used with expanded clay, which is considered by acopting the experimental factors such as unit cement content, water cement ratio and the rate of fine aggregate. By considering the results of this experiment, it has difficulty in getting expected slump with the unit water content of normal concrete because of the large absorption of lightweight aggregate, and because the weight of unit volume and specific gravity ALA Concrete are small it appears that the strength and Elastic Modulus of that are small too and that it is more ductile than normal concrete.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2020.06a
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• pp.136-137
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• 2020

This study compared and analyzed the fluidity and strength characteristics of mortar using the recycling water, indicates strong alkali properties, as pre-wetting water of artificial light aggregate to increase usage ratio of recycling.