• Proceedings of the Korea Concrete Institute Conference
• /
• 2008.11a
• /
• pp.381-384
• /
• 2008

The artificial lightweight aggregate was manufactured using stone-dust(SD) and bottom ash(BA) from crushed aggregate manufacture process and thermoelectric power plant respectively. The properties of artificial lightweight aggregate according to mixing ratio of SD and BA was that the density was decreased and the absorption was increased with increasing BA content, because bottom ash was contained many unburned carbon and $Fe_2O_3$ which generates gas by oxidation during a sintering process. The appropriate mixing ratio of SD and BA was estimated at about 5:5. The properties of artificial lightweight aggregate according to addition flux admixture was that it had lower density with increasing of $Na_2SO_4$ content. In this study, we could developed the artificial lightweight aggregate as the bulk density was $1.52g/cm^3$ and water absorption 7.3% under the condition that mixing ratio of SD:BA was 5:5, $Na_2SO_4$, $Fe_2O_3$ 1%, sintering temperature $1,150^{\circ}C$ and sintering time 15mins.

• Journal of the Korea Concrete Institute
• /
• v.16 no.6 s.84
• /
• pp.751-757
• /
• 2004

Artificial lightweight aggregates and solids were manufactured with coal ash(fly ash, bottom ash). In order to apply alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate to concrete, several experimental studies were performed. Thus, it can be noticed the optimal mix proportion, basic characteristies, mechanical properties and environmental safety of alkali-activated coal ash(fly ash, bottom ash) solid and alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate. Also, the freezing-thawing test property of concrete using the alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate was investigated. As a result, the optimal mixing proportion of coal ash(fly ash, bottom ash) solid to make alkali-activated artificial lightweight aggregates was cement $10\%$, water glass $15\%$, NaOH $10\%$, $MnO_2\;5\%$. Alkali-activated coal ash(fly ash, bottom ash) solid can achieve compressive strength of 36.4 MPa, at 7-days, after the paste was cured at air curing after moist curing during 24 hours in $50^{\circ}C$. Alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate that do impregnation to polymer was improved $10\%$ crushing strength $150\%$, and was available to concrete.

• Journal of the Korean Ceramic Society
• /
• v.53 no.2
• /
• pp.241-245
• /
• 2016

The purpose of this study was to investigate the bloating mechanism of artificial lightweight aggregates with different sizes (ESA, effective surface area). Aggregates were produced using hard clay, stone sludge, and a bloating agent in order to observe the effect of the gradation of the artificial lightweight aggregates. Kerosene and amorphous carbon were used as bloating agent. The particle size of the produced aggregate ranged from 3 mm to 9 mm. With regard to the amount of bloating agent to be used, 2 ~ 6 parts by weight were used. The specific gravity, absorption rate, and the type of aggregates produced by rapid sintering at $1075{\sim}1200^{\circ}C$ were determined. Microstructures were observed. When ESA had a value of 1 or below, kerosene, which has a high burning rate, was found to be advantageous for use as a bloating agent. When ESA had a value of 1 or above, carbon, which has a relatively low burning rate was found to be an advantageous bloating agent. It is thought that kerosene is more advantageous, as ESA decreases, for the production of aggregates having low water absorption rate.

• Proceedings of the Korean Institute of Building Construction Conference
• /
• 2018.11a
• /
• pp.118-119
• /
• 2018

The purpose of this study is to investigate the compressive strength and mixing properties of the lightweight block, which has been manufactured without the pre-wetting process, in the lightweight block using domestic artificial lightweight aggregate. The test results of the specimens produced within 30 minutes after the preparation showed high compressive strength but poor permeability. Therefore, the elapsed time after the manufacture, which is expected to have required compressive strength and permeability, was about 60 minutes in this study.

• Proceedings of the Korean Institute of Building Construction Conference
• /
• 2010.05a
• /
• pp.91-94
• /
• 2010

The purpose of this study is to produce artificial lightweight aggregate. The properties of aggregate are deducted by analysing the plasticity of aggregate according to the addictive contents of $CaCO_3$ and $Al_2O_3$ on constant plastic temperature($1150^{\circ}C{\sim}1160^{\circ}C$) and the specific gravity, the percentage of water absorbtion. The density on the temperature of $1150^{\circ}C{\sim}1160^{\circ}C$ which results from that the plastic temperature of pottery stone is decreased by increasing the addictive contents of $CaCO_3$ and $Al_2O_3$ manufacturing artificial light weight aggregate using pottery stone is included in the arrange of light weight aggregate density. And the percentage of water absorbtion is 4.2~14% which is similar to or lower than existing artificial light weight aggregate. The unit volume weight is in inverse proportion to density and to increase addictive contents of flux.

• Journal of the Korean Recycled Construction Resources Institute
• /
• v.3 no.1
• /
• pp.34-42
• /
• 2015

The paper investigates environmental hazards and characteristics of the artificial lightweight aggregate manufactured by using dyestuff sludge from dyeing industrial complex. The dyestuff sludge used in this study is chemically treated with Ti and Fe salt for the purpose of recycling. The artificial lightweight aggregate is manufactured through 3 step; 1) Selecting the optimum moisture content by evaluating plasticity from the mixing ratio of the clay and sludge, 2) shaping round type based on the optimum mixing ratio, 3) drying and Sintering process. Based on KS F 2534 "Lightweight Aggregate for Structural concrete", the particle size, fineness modulus, the density, absorption, unit volume weight, stability and environmental hazards of the manufactured lightweight aggregate are evaluated. Experimental results show that the particle size and fineness modulus is out of the range. However, it is observed that other physical properties are within criteria. In addition, it is confirmed that the problem of the particle size and fineness modulus could be solved in the manufacturing process.

• Advances in concrete construction
• /
• v.9 no.2
• /
• pp.183-193
• /
• 2020

The present investigation is to identify an optimum mix combination amongst 28 different types of artificial lightweight aggregates by pelletization method with aggregate properties. Artificial aggregates with different combinations were manufactured from fly ash, cement, hydrated lime, ground granulated blast furnace slag (GGBFS), silica fume, metakaolin, sodium bentonite and calcium bentonite, at a standard 17 minutes pelletization time, with 28% of water content on a weight basis. Further, the artificial aggregates were air-dried for 24 hours, followed by hardening through the cold-bonding (water curing) process for 28 days and then testing with different physical and mechanical properties. The results found the lowest impact strength value of 16.5% with a cement-hydrated lime (FCH) mix combination. Moreover, the lowest water absorption of 16.5% and highest individual pellet crushing strength of 36.7 MPa for 12 mm aggregate with a hydrated lime-GGBFS (FHG) mix combination. The results, attained from different binder materials, could be helpful for manufacturing high strength artificial aggregates.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2010.05a
• /
• pp.247-248
• /
• 2010

This study is of manufacturing artificial lightweight aggregates using industrial wastes. The ingredients for manufacturing lightweight aggregate were stone sludge and bottom ash for main materials, and steel slag(SS), glass abrasive sludge(GS) and blast furnace slag(BS) respectively for accessory material. Their precursors were sintered in the range of $1,050{\sim}1,150^{\circ}C$ for 5 min. The sintered results show that the lightweight aggregate with SS had low water absorption ratio and density at $1,150^{\circ}C$. There's a possibility that if GS is used more than the range of this study, GS can be manufactured lightweight aggregate. But it is judged that BS are incongruent to be used for a raw material of lightweight aggregate.

• Journal of the Society of Disaster Information
• /
• v.6 no.1
• /
• pp.78-90
• /
• 2010

Exposure to the outside, the concrete is differential moisture distribution depending on the depth. Such a differential moisture distribution causes the differential drying shrinkage in concrete structures. This thesis is researched to compare the shrinkage of lightweight concrete depending on depth to normal concrete. It is used artificial lightweight aggregate which has 20% of pre-absorb value by lightweight concrete. When water-binder ratio is 30%, average shrinkage of lightweight concrete section decreased than normal concrete, but differential shrinkage of lightweight concrete section increased. However water-binder ratio is 40% and 50% average shrinkage and differential shrinkage of lightweight concrete section decreased than normal concrete.

• Magazine of the Korean Society of Agricultural Engineers
• /
• v.45 no.7
• /
• pp.20-26
• /
• 2003

The ultra-lightweight high strength polymer concrete could be used for the drain structures under severe condition. In this study, materials used were unsaturated polyester resin, heavy calcium carbonate, artificial lightweight coarse aggregate and perlite. In the test results, the unit weight of the ultra-lightweight high strength polymer concrete was 946 kg f/$\textrm{m}^3$ and the compressive strength was appeared in 34.5 MPa. The compressive strength, splitting tensile strength, flexural strength, acid resistance and weather resistance were shown in excellently than that of the normal cement concrete. The draining trench had 1m length, 0.24 m width, 0.02 m thickness and 0.07 m height. The developed trench could be effectively used at the draining structures.