• Journal of the Korea Institute of Building Construction
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• v.19 no.4
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• pp.313-322
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• 2019

This study is to compare and analyze the physical and strength properties of lightweight concrete using domestic lightweight aggregate by replacement ratio of artificial lightweight fine and coarse aggregate after considering low cement mixture and pre-wetting time. The slump, unit weight, compressive strength and split tensile strength of lightweight concrete with domestic lightweight aggregate were measured. As test results, the slump of lightweight concrete by replacement ratio of lightweight fine aggregate increased as the replacement ratio of lightweight fine aggregate increased. The unit weight of lightweight concrete using 100% of lightweight fine aggregate was about 10.4% lower than that of the lightweight concrete with natural sand. In addition, the unit weight of lightweight concrete by replacement ratio of lightweight coarse aggregate increased with the increase of the ratio of LWG10(5~10mm). The compressive strength of lightweight concrete with lightweight fine and coarse aggregate increased as the replacement ratio of lightweight fine aggregate increased. The compressive strength of lightweight concrete with natural sand and LWG10 was 30 to 31MPa regardless of the replacement ratio of the lightweight coarse aggregate after 7 days.

• Journal of the Korean Ceramic Society
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• v.44 no.10
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• pp.568-573
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• 2007

For the manufacturing lightweight fine aggregate, clay and waste material was formed by pelletizer. The fine aggregate of 1-5 mm diameter was formed by diameter 76 cm pelletizer disc. Pelletization variables were : (1) pelletizer disc angle, (2) speed of revolution of pelletizer, (3) added pelletization time. Green and sintered aggregate were measured specific gravity, absorption rate and average size. The optimum condition were found that the pelletization variables were angle at $70^{\circ}$, speed of revolution of pelletizer at 23.2 rpm, and water/solid ratio at 1/5. At these conditions, it was formed that fine aggregate green whose average size was $2.0{\sim}3.35mm$. Specific gravity and average size are increased with low angle of disc and fast revolution speed of disc. Specific gravity and average size were not distinctly influenced by added pelletization time. Sintered aggregate was distinctly influenced by properties of green.

• Proceedings of the Korea Concrete Institute Conference
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• 1998.04a
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• pp.111-116
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• 1998

This studies regarding development of product system on artificial aggregate using of Paper Sludge Ah that waste production at paper-making mill, expecially this paper describes development of product system using centrifugal mixer plant. The skills of this product system on artificial aggregate using of Ash can be spread Fly-Ash, powder and fine aggregate(under 5mm) of waste concrete reuse.

• Proceedings of the Korea Concrete Institute Conference
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• 1997.10a
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• pp.69-75
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• 1997

This studies regarding deveolpment of product system on artificial aggregate using of Paper Sludge Ash that waste production at paper-making mill. Expecially this paper discribes development of product system using centrifugal mixer plant. The skills of this product system on artificial aggregate using of Ash can be spread Fly-Ash, powder and fine aggregate (under 5mm) of waste concrete reuse.

• Journal of Ocean Engineering and Technology
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• v.18 no.1
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• pp.53-62
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• 2004

The Purpose of this study is to recycle the waste concrete, which is generated in huge quantities, from construction works. in order to achieve this goal, it is important to determine the compressive strength, workability, slump, and ultrasonic velocity of recycled aggregate concrete. Thus, several experiment parameters are considered, such as water-cement ratios, sand percentage, and fine aggregate composition ratios, in order to apply the recycled aggregate concrete to pre-cast artificial fishing reefs. From the results, it has been shown that the proper mix designs for reef concrete are W/C=45%, S/a=50%, SR50:SN50 in recycled sand and natural sand mix combination case, W/C=45%, S/a=50%, SC50:SN50 in crushed sand and natural sand mix combination case, W/C=45%, S/a=50%, SR50:SC50 in recycled sand and crushd sand mix combination case. Also, this study shows that the shape and surface roughness of fine aggregate particles have an effect on the strength, slump, ultrasonic velocity of tested concrete, and the compressive strength ratios of 7days' and 90days' curing ages of recycled aggregate concrete are about 70% and 110% of 28days' curing age.

• Proceedings of the Korea Concrete Institute Conference
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• 1997.10a
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• pp.303-306
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• 1997

In this paper, we carried out the fundamental experiments on the resistance of chemical attack of mortar using the electric arc furnace slag as fine aggregate. The mortar specimens made from the electric arc furnace slag (EAF slag) as fine aggregate were immersed in artificial seawater and two sorts of chemical solutions, and measured to investigate the change of compressive strength and weight.

• Journal of the Korean Recycled Construction Resources Institute
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• v.6 no.4
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• pp.331-335
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• 2018

The purpose of this study is to investigate the feasibility of CFBC artificial fine aggregate as a substitute for natural aggregate used in dry mortar. The basic performance of the flow, compressive strength and dry shrinkage of the dry mortar was evaluated. Four types of test dry mortar specimens using natural aggregate without expansion admixture, a specimen with modified CaO expansion admixture and natural aggregate, a specimen with modified CaO expansion admixture and CFBC artificial fine aggregate, and a specimen using CFBC artificial fine aggregate without modified CaO expansion admixture were evaluated respectively. As a result of evaluation of drying shrinkage performance at 20th day of age, the dry shrinkage performance of the specimen using modified CaO expansion admixture was found to be the highest at $250{\times}10^{-6}$. On the other hand, the specimen containing the modified CaO expansion admixture with CFBC artificial aggregate exhibited a shrinkage of $410{\times}10^{-6}$, and the drying shrinkage of specimen using natural fine aggregate without expansion admixture was $450{\times}10^{-6}$. When the modified CaO expansion material was used, and exhibited performance equal to or higher than that of the shrinkage-drying property.

• Journal of the Korean Ceramic Society
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• v.51 no.5
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• pp.492-497
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• 2014

Artificial fine aggregates (denoted AFA) were fabricated using spent bleaching clay (denoted SBC) generated from processed vegetable oil and stone sludge (denoted SS) produced from crushed aggregate manufacturing materials for use as functional construction materials. Each raw material was crushed to particle size finer than $150{\mu}m$, and fine spherical pellets of approximately 1 ~ 4 mm in diameter were prepared by a pelletizing process. The physical properties of the AFA were measured with different types of sintering equipment. A new type of vertical furnace that sinters fine aggregates in a fluidized bed at high temperatures was designed and tested. AFA sintered in a rotary kiln at $1125^{\circ}C$ showed a bulk density of $1.5g/cm^3$ and a water absorption of 16%. AFA sintered in the vertical furnace at $1125^{\circ}C$ showed a bulk density of $1.9g/cm^3$ and water absorption of 8.5%. The bulk density of the AFA sintered in the vertical furnace showed a bulk density 27% higher and water absorption 47% lower than those of AFA sintered in the rotary kiln.

• Journal of the Korea Institute of Building Construction
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• v.18 no.2
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• pp.133-140
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• 2018

The objective of this study is to propose a reliable mixing design procedure of concrete using artificial lightweight aggregate produced from expanded bottom ash and dredged soil. Based on test results obtained from 25 mixes, empirical equations to determine water-to-cement ratio, unit cement content, and replacement level of lightweight fine aggregates were formulated with regard to the targeted performance (compressive strength, dry density, initial slump, and air content) of lightweight aggregate concrete. From the proposed equations and absolute volume mixing concept, unit weight of each ingredient was calculated. The proposed mix design procedure limits the fine aggregate-to-total aggregate ratio by considering the replacement level of lightweight fine aggregates, different to previous approach for expanded fly ash and clay-based lightweight aggregate concrete. Thus, it is expected that the proposed procedure is effectively applied for determining the first trial mixing proportions for the designed requirements of concrete.

• Computers and Concrete
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• v.27 no.3
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• pp.241-252
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• 2021

An experimental program was conducted to investigate the fresh properties, mechanical properties and durability characteristics of the self-compacting mortars (SCM) produced with pumice powder and Artificial Lightweight Fine Aggregate (aLWFA). aLWFA was produced by using fly ash. A total of 16 different mixtures were designed with a constant water-binder ratio of 0.37, in which natural sands were partially replaced with aLWFA and pumice powder at different volume fractions of 5%, 10% and 15%. The artificial lightweight aggregates used in this study were manufactured through cold bonding pelletisation of 90% of class-F fly ash and 10% of Portland cement in a tilted pan with an ambient temperature and moisture content. Flowability tests were conducted on the fresh mortar mixtures beforehand, to determine the self-compacting characteristics on the basis of EFNARC. To determine the conformity of the fresh mortar characteristics with the standards, mini-slump and mini-V-funnel tests were carried out. Hardened state tests were conducted after 7, 28 and 56 days to determine the flexural strength and axial compressive strength respectively. Durability, sorptivity, permeability and density tests were conducted at the end of 28 days of curing time. The test results showed that the pumice powder replacement improved both the fresh state and the hardened state characteristics of the mortar and the optimum mixture ratio was determined as 15%, considering other studies in the literature. In the aLWFA mixtures used, the mechanical and durability characteristics of the modified compositions were very close to the control mixture. It is concluded in this study that mixtures with pumice powder replacement eliminated the negative effects of the aLWFA in the mortars and made a positive contribution.