• Title/Summary/Keyword: Arc-crack

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Effect of Temperature on the Charpy Impact and CTOD Values of Type 304 Stainless Steel Pipeline for LNG Transmission

  • Baek, Jong-Hyun;Kim, Young-Pyo;Kim, Woo-Sik;Kho, Young-Tai
    • Journal of Mechanical Science and Technology
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    • v.16 no.8
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    • pp.1064-1071
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    • 2002
  • Stainless steel pipe of type 304 the with a wall thickness of 26.9 mm and the outer diameter 406.4 mm is welded by manual arc welding process. Mechanical properties and fracture toughness of type 304 stainless steel are investigated in the temperature ranging from room temperature to -162$^{\circ}C$ The results obtained are summarized as follows. The tensile strength noticeably increases as the temperature becomes lower while the yield strength is relatively insensitive to temperature. The Charpy impact energy and CTOD values become higher in the case that crack propagation direction is aligned to the transverse axis upon the rolling direction than longitudinal direction. The drop of fracture toughness is associated with the noticeable diminution of plastic component as temperature seduces from room temperature to -162$^{\circ}C$ .

Evaluation of Fracture Toughness and Microstructure on FCA Weldment According to Heat Input (입열량에 따른 FCAW용접부 파괴인성에 미치는 미세조직의 영향)

  • Shin, Yong-Taek;Kang, Sung-Won;Kim, Myung-Hyun
    • Journal of Welding and Joining
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    • v.26 no.3
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    • pp.51-60
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    • 2008
  • This paper is to evaluate fracture characteristics of API 2W Gr.50 TMCP steel weldment typically applied for offshore structures, with the focus on the influence of heat input arising from flux cored arc welding. Based on the results and insights developed from this study, it is found that the toughness for both CTOD and impact exhibits a tendency to decrease as the weld heat input increases. The reheated zone of weldmetal exhibit lower hardness than solidified zone and microstructure that are liable to affect the toughness are acicular ferrite and martensite-austenite constituents (M-A). In particular, M-A is a more effective micro-phase for CTOD toughness than impact toughness.

Image Enhancement of Simplified Ultrasonic CT Using Frequency Analysis Method

  • Kim, kyung-Cho;Hiroaki Fukuhara;Hisashi Yamawaki
    • Journal of Mechanical Science and Technology
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    • v.16 no.12
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    • pp.1627-1632
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    • 2002
  • In this paper, a simplified ultrasonic CT system, which uses the information in three directions, that is, 90°, +45° and -45°about the inspection plane, is applied to the high strength steel, and the frequency analysis method for enhancing the C scan or CT image is developed. This frequency analysis method is based on the frequency response property of the material. By comparing the magnitudes in the frequency domain, the special frequency which shows a significant difference between the welded joint and base material was found and used to obtain a C scan or CT image. Experimental results for several kinds of specimens, having a welded joint by electron beam welding, a weld joint by arc welding, on a fatigue crack, showed that the obtained C scan or CT image has better resolution than the results of previous experiments using the maximum value of the received waveform.

Study on the Mechanical Behavior of Welded part in thick Plate (후판 용접부의 역학적 특성 -유한요소법에 의한 3차원 열탄소성 해석-)

  • 방한서
    • Journal of Welding and Joining
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    • v.10 no.4
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    • pp.250-258
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    • 1992
  • In order to clarify the mechanical behavior of welding crack and to evaluate the mechanical characteristics of welded parts in thick plate, it is very important to accurately predict the welding deformation and residual stress including transient state before welding. In this paper, the theory of a three-dimensional elasto-plastic problem for the analysis of mechanical phenomenon of welding joint on the plate is developed into an efficient and accurate method based on the finite element method, and then several examples are considered by using the proposed model. The results of numerical analyses are discussed in the viewpoint of the mechanical characteristics of the distribution of three-dimensional welding residual stresses, plastic strains and their production mechanism on the thick plate.

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Characteristics of Butt Welded AZ31 Magnesium Alloy with Laser Welding Conditions (레이저 용접조건에 따른 AZ31 마그네슘합금 맞대기 용접부의 특성)

  • Kim, Jong-Do;Lee, Jung-Han;Kim, Jang-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.4
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    • pp.517-523
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    • 2009
  • Magnesium alloys have many advantages such as a low density, high strength/weight ratio and well recycle. And joining process is absolutely necessary to expand the field of application of magnesium alloy. The main problems of conventional process such as arc welding for magnesium alloy are the inflammability, a tendency toward crack formation and the appearance of porosity during solidification. Laser welding technology is a promising means for overcoming these difficulties. This study is related to the laser weldability of AZ31 magnesium alloy, an all-purpose wrought alloy with good strength and ductility. The effect of welding conditions on the weldability of butt joints was examined. Also, the mechanical properties of butt welded joints were investigated by tensile test and hardness test.

Electrical properties and a comparison of W/Cu and WC/Cu contacts (W/Cu 접점과 WC/Cu 접점의 전기적특성과 비교)

  • Lee, Hee-Woong;Pyun, Woo-Pong;Han, Se-Won
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1988.05a
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    • pp.43-45
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    • 1988
  • Four W/Cu system(60wt%W-40wt%Cu, -0.lwt%Ni, -0.5wt%Ni, -0.lwt%C) and four WC/Cu system(60wt%WC-40wt%Cu, -0.lwt%Ni, -0.5wt%Ni, 0.lwt%C) electrical contacts were prepared by a press-sinter-infiltration process to compare with their properties. Hardness and electrical conductivity are proportional to the refractory metal(W or WC) properties and showed the effect of additives. Arc erosion trend of switch test is changed by current level. High currant test at 1kA showed a different crack formation pattern and erosion mode between W/Cu system and WC/Cu system contacts.

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Tribological Analysis on the Contact Behaviors of Disk Brakes Due to Frictional Heatings -Cooling Effects By Vent Holes- (디스크 브레이크의 마찰열 접촉거동에 관한 트라이볼로지적 연구 - 벤트홀의 방열효과를 중심으로 -)

  • 김청균;황준태
    • Tribology and Lubricants
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    • v.15 no.2
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    • pp.199-205
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    • 1999
  • Using a coupled thermal-mechanical analysis, the thermal distortion of the ventilated disk brakes has been investigated based on the air cooling effects during 15 braking operations. The FEM results show that the bendings and distortions of the disk toward the left side are decreased, but the sinusoidal distortion of the disk rubbing surface along the arc length of the vent hole is highly increased by increasing the convective air cooling effects, which is heavily related to the squeal, wear and micro-thermal crackings at the rubbing surfaces due to uneven dissipation rates of friction heatings.

Evaluation of Low Temperature Properties in 18Cr Ferritic Stainless Steel Welds (18Cr 페라이트계 스테인리스강의 용접부 저온 특성 평가)

  • Lee, Won-Bae;U, In-Su;Eom, Sang-Ho;Lee, Jong-Bong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.138-140
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    • 2007
  • This study aimed to evaluate the low temperature properties of the 18Cr ferritic stainless steel weld. Applied welding methods were LB(Laser Beam) and GTA(Gas Tungsten Arc) welding to compare the different low temperature properties of the welds. Low temperature properties were evaluated by the Charpy impact, Erichsen and Expansion test at low temperature. LB weld showed superior low temperature properties in the cases of the Charpy impact test and expansion test at low temperature, while GTA weld showed a superior low temperature property in the case of Erichsen test at low temperature. The different low temperature properties with test methods are still under analysis and may be due to different crack path depending on the microstructure, test speed and stress concentration during test.

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Surface Properties of Wood-Based Floorings for Under Heating Systems (Ondol) (온돌용 목질마루판의 표면물성)

  • 김종인;박종영;이병후;김현중
    • Journal of the Korea Furniture Society
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    • v.13 no.1
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    • pp.27-37
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    • 2002
  • This study was investigated with the surface properties such as physical and accelerated tests of wood-based floorings. In physical test, hardness and abrasion resistance values of laminate floorings were higher than those of others. The center line average surface roughness($R_a$) of imported laminate flooring was highest value($1.34{\mu}m$) and that of imported solid wood flooring was lowest value($0.62{\mu}m$). In cold resistance and moist heat resistance, no defects were found on the surface of all flooring (crack, blistering, peeling, and gloss loss etc.) after testing. Wet-cold-dry cycle test showed that plywood flooring appeared some cracks. In accelerated weathering test, color difference increased with increasing Xenon arc light irradiation

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Characteristics of High-Aspect-Ratio Ultrasonic Machining of Glass (초음파에 의한 고 세장비 유리가공 특성)

  • 신용주;김헌영;장인배;김병희;전병희
    • Transactions of Materials Processing
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    • v.11 no.7
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    • pp.608-613
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    • 2002
  • An ultrasonic machining process is efficient and economical means for precision machining of glass and ceramic materials. However, the mechanism of the process with respect to the crack initiation and propagation and the stress development in the ceramic workpiece subsurface arc still not well understood. In this research, we have investigated the basic mechanism of ultrasonic machining of ultrasonic machining of glass by the experimental approach. For this purpose, we designed and fabricated the desktop micro ultrasonic machine. The feed is controlled precisely by using the constant load control system. During machining experiments, the effects of abrasive characteristics and machining conditions on the surface roughness and the material removal rate are measured and compared.