• Title/Summary/Keyword: Arc Welding

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The Strain Measurement of Butt Welded Zone by the Laser System (레이저 계측에 의한 맞대기 용접부의 스트레인 측정)

  • 성백섭;차용훈;박창언;김일수;김덕중;이연신;손준식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.155-161
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    • 2001
  • Currently knowledge of strain in welds has mainly been obtained from strain gaging method; that is directly attaching most of the material to the gage. The very few non-contact method are still in the early stage. One of the non-contact methods is by the use of the laser that has high-level of the accuracy for the measurement, and this laser also has excellent characteristics on which many studies for its applications are focused throughout the many fields. The dissertation is on the measurement of the strain caused by the characteristics and the temperature changes of the TIG welded zone which is used with 3D ESPI system that is functionally modified through the laser ESPI system. This system employed the aluminum sheet-metal which are mainly used for the steel plate such as for the electronics, chemistry, food instrument and electronic appliances.

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Gravitational effects on the microstructural evolution of GTA welds in an Al-Cu alloy (Al-Cu 합금의 GTA 용접에서 중력에 따른 미세조직 거동에 관한 연구)

  • ;Jogender Singh;Anil K. Kulkarni
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.176-178
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    • 2004
  • Gas tungsten arc welds on Al-4 wt% Cu alloys were investigated to determine effects of gravitational orientation on the weld solidification behavior. Outward convection flows in the parallel-down weld might be inhibited because of its reverse direction with respect to the gravity vector. This resulted in abnormal 'S' shape of the trailing s-1 interface and the solidification rate (Vs), which was receded toward the weld pool center. Significant influence of gravitational orientation resulted in the variation on the weld pool shape associated with convection flows, which in turn affected solidification orientation/morphology and the primary dendrite spacing(λ$_1$).

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A study on the corrosion fatigue and cathodic protection of the welded zone between high tensile strength steel and general strength steel used for the shipbuilding (조선용 고장력강재와 보통강도강재간의 용접부위의 부식피로와 전기방식에 관한 연구)

  • 전대희;김원녕;이의호
    • Journal of Advanced Marine Engineering and Technology
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    • v.8 no.2
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    • pp.39-50
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    • 1984
  • The plane bending corrosion fatigue test was performed on the welded zone between SM58 steel plate and SM41 steel plate jointed with submerged arc welding in the air and in the natural sea water with various conditions. The main results obtained from the test are summarized as follows: 1) The welded zone of the steel plates has the lowest impact strength and the highest electrode potential, but the hardness was mediate of SM58 base and SM41 base. 2) The cathodic protection of the welded zone was also effective for the plane bending corrosion fatigue, and the optimum protection potential of the welded zone was -1,000 mV SCE. 3) The corrosion fatigue strength under the various stress conditions of the steel plate could be estimated and also the require safety factors on the design could be obtained from the plane bending fatigue limit diagram.

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A study of nano-scale electrical discharge characteristics for automotive sensor applications

  • Choi, Hae-Woon;Han, Man-Bae
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.235-238
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    • 2009
  • To study the relationship between spark ignition and the gap in the nano-scale region, the electric potential was applied to between a Pt-Ir tip and a gold substrate. The tip was sharpened by electro-chemical etching process in the solution of $CaCl_2;H_2O$ and acetone. The radius of tip was measured to be around 200nm and attached to the scanning probe microscope to control the gap between the tip and the substrate. The electric potential of 10V to 80V was applied to initialize the spark. The gaps and the current profile were measured to analyze the characteristics of spark ignition. A spark sustaining time was measured to be between 50ns and 200ns depending on the applied electric potential and the gap between the electrodes. The continuous electric discharge was successfully sustained up to 1 second of spark or arc time. The developed process can be applicable to the micro-scale fabrication of automotive sensors as a similar concept of GTAW.

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Characteristics of Microstructure of Hardfacing Layer of Stellite 6 with Mo Addition (몰리브덴을 첨가하여 PTAW법으로 육성된 Stellite 6합금의 미세조직 특성평가)

  • 신종철;김재수;이덕열;양재웅;윤진국;노대호;이종권
    • Journal of the Korean institute of surface engineering
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    • v.35 no.4
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    • pp.241-248
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    • 2002
  • Hardfacing layers of Stellite 6 alloy with different molybdenum content are deposited on AISI 1045 carbon steel using plasma transferred arc welding (PTAW). The properties of the hardfacing layer are investigated in order to clarify the effect of molybdenum addition to the cobalt-base alloy. With an increase in molybdenum contents, the size of Cr-rich carbides in the interdendritic region is abruptly refined, but volume fraction of the carbide slightly increases. Also, with an increase of Mo, $M_{6}$ C type carbides are formed instead of Cr-rich $M_{7}$ $C_{3}$ type carbided, and this microstructural change enhanced the mechanical properties of Stellite 6 alloy.

Acoustic Emission Applied to Real-time Monitoring of Submerged Arc Cladding Quality (서브머지드 아크 클래딩의 실시간 품질감시를 위한 음향방출 진단 기술)

  • ;;Shan-Ping Lu
    • Proceedings of the KWS Conference
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    • 2001.05a
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    • pp.318-321
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    • 2001
  • 클래딩은 주요 산업분야에 내마모성, 내부식성의 향상을 위해 사용되고 있다. 그러나 클래딩 공정에서는 모재와 클래딩 재료의 물리적, 화학적 특성의 차이와 여러 가지 공정 변수의 영향으로 제품의 사용에 치명적인 손상을 줄 수 있는 균열, 슬래그 개재물, 기공등의 불연속이 발생하기 쉽다. 본 연구에서는 클래딩 시에 발생되는 불연속을 실시간으로 검출하는데 아주 우수한 검출능력을 갖고 있는 비파괴 검사 방법인 음향방출시험을 적용하고 검출된 신호에 대한 주파수 분석과 2차원 위치표정을 실시하여 균열, 기공 등의 불연속을 검출하였고 이를 주사전자현미경을 통하여 확인하였다. 음향방출법에 의해 클래딩부에서 발생하는 결함에 대한 실시간 평가가 가능함을 입증하였으며, 특히 다층 클래딩이나 넓은 면적의 클래딩시에 불연속을 가장 신속하게 감지할 수 있으므로 이를 생산공정에 활용한다면 클래딩 또는 용접부 품질감시를 위한 효과적인 방법이 될 것이다.

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Equivalent 10-Hz Flicker Index Calculation Using Half-cycle Sliding Window and Recursive RMS Method (반주기 슬라이딩 윈도우와 재귀적 실효치 계산을 이용한 국내 플리커 평가지수 산출기법)

  • Cho, Soo-Hwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.11
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    • pp.2017-2020
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    • 2011
  • Flicker, which is also known as voltage fluctuation, is an electromagnetic phenomenon generated by large scale nonlinear loads, such as arc furnaces and welding machines. Since a severe and continuous flicker can cause to some damages to electrically sensitive loads as well as human's visual irritations, it needs to be appropriately managed by being accurately measured, quantified and assessed. In Korea, an equivalent 10-Hz flicker index, shortly ${\Delta}V10$, is used to determine the permission limit of flicker. This paper presents an efficient calculation of the flicker index by using a half-cycle sliding window and a recursive method, showing a concrete calculating procedure of ${\Delta}V10$ from the viewpoint of signal processing.

A Study on the Inverter Arc Welder with High Power Factor Using Single-Chip Microprocessor (싱글칩 마이크로프로세서를 이용한 고역율 인버터 아크 용접기에 관한 연구)

  • 채영민;이승요;신우석;목형수;최규하
    • The Transactions of the Korean Institute of Power Electronics
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    • v.2 no.4
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    • pp.56-64
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    • 1997
  • 최근 용접분야에서는 용접성능을 향상시키기 위하여 인버터회로를 용접기에 적용한 인버터 용접기에 관한 연구가 활발히 진행되고 있다,. 그러나 범용의 인버터 용접기의 경우 다이오드 정류기를 사용함에 저차의 전류고조파가 발생하고 시스템 역율을 저하시킨다. 따라서 본 논문에서는 인버터 아크 용접기의 역율개선을 위한 PWM 컨버터에 관하여 연구하여 입력전류의 저차 고조파를 저감하였고 전원전압과 동상으로 전원전류를 제어함에 의한 단위 역율형 인버터 용접기의 특성을 해석하였다. 또한 본 논문에서는 에너지 절약, 용접 특성, 역율, 사용율, 크기 및 부피 등의 관점에서 인버터 아크용접기의 응용연구 및 실험적 분석을 수행하였고 용접기 시스템에서 발생하는 전기적 노이즈를 억제하고 전력용 반도체 소자를 보호할 목적으로 새로운 노이즈 차폐변압기를 채택하였다. 이상의 전체시스템은 싱글칩 마이크로 프로세서를 이용한 디지털 제어기로 구현함으로서 제어기의 유연성과 기능의 다양화를 추구하였다.

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Manufacturing and Characterization of SiC/AI Metal Matrix Composite by Modified Gas Metal Arc Welding Process ; Manufacturing and Microstructure (개조된 GMA용접공정을 이용한 SiC/AI 복합재료의 제조 및 특성)

  • Kim, Gwang-Su
    • Korean Journal of Materials Research
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    • v.6 no.11
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    • pp.1090-1098
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    • 1996
  • 개조한 가스 금속 아아크 용접공정을 이용하여 SiC/AI 금속기 복합재료를 제조하고 그 특성을 조사하였다. AI 모재위에 강화입자의 크기와 부피분율을 변화하여 다양한 SiC/AI 복합재료층을 제조하였고, 만들어진 복합재료층의 특성은 미세조직관찰과 미소경도시험을 통하여 이루어졌다. 복합재료층의 두께는 약 7-8mm로 측정되었고 균일한 강화입자의 분포도를 얻을 수 있었다. 분산입자의 부피분률은 Ar가스의 유량에 의하여 조절하였고 분산입자의 부피분률이 증가하고 크기가 작아짐에 따라 기지의 수지상 응고조직은 더욱 미세화되었다. 복합재료의 부피경도는 분산입자의 부피분률이 감소함에 따라 낮아졌으나 입자 크기에는 크게 변화가 없는 것으로 나타났다.

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Macro and Microscopic Investigation on Fracture Specimen of Alloy 617 Base Metal and Weldment in Low Cycle Fatigue Regime (저사이클 피로 영역에서의 Alloy 617 모재와 용접재의 파괴 시험편에 대한 거시적 및 미시적 관찰)

  • Kim, Seon Jin;Dewa, Rando Tungga;Kim, Woo Gon;Kim, Eung Seon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.6
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    • pp.565-571
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    • 2016
  • This paper investigates macro- and microscopic fractography performed on fracture specimens from low cycle fatigue (LCF) testings through an Alloy 617 base metal and weldments. The weldment specimens were taken from gas tungsten arc welding (GTAW) pad of Alloy 617. The aim of the present study is to investigate the macro- and microscopic aspects of the low cycle fatigue fracture mode and mechanism of Alloy 617 base metal and GTAWed weldment specimens. Fully axial total strain controlled fatigue tests were conducted at room temperature with total strain ranges of 0.6, 0.9, 1.2 and 1.5%. Macroscopic fracture surfaces of Alloy 617 base metal specimens showed a flat type normal to the fatigue loading direction, whereas the GTAWed weldment specimens were of a shear/star type. The fracture surfaces of both the base metal and weldment specimens revealed obvious fatigue striations at the crack propagation regime. In addition, the fatigue crack mechanism of the base metal showed a transgranular normal to fatigue loading direction; however, the GTAWed weldment specimens showed a transgranular at approximately $45^{\circ}$ to the fatigue loading direction.