• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.905-909
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• 2001

The significance of casting/forging process for reducing the production cost of large components is being noted in these days. This casting/forging process is a method of forging a workpiece preformed by casting into the final shape. In this study, the casting/forging process has been applied in manufacturing a large aluminum flange in order to determine the optimum forging condition of the aluminum flange. The optimum range of forging temperature of Al 5083 was from $420^{\circ}C$ to $450^{\circ}C$. The suitable strain rate was 1.5 $sec^{-1}$. The deformation amount of a preform in a forging process is key role in the mechanical properties of casting/forging products. In order to find the change of mechanical properties according to effective stain of cast aluminum billets, a hot upsetting test were performed with rectangular blocks and then a uniaxial tensile test was performed with specimens cut from the upsetted billets. The tensile strength and the elongation of cast/upsetted aluminum billets were increased largely until the effective strain was 0.7. FE analysis was performed to determine the configurations of cast preform and die for an aluminum flange. In the FE analysis, the forging load-limit was fixed 1500ton for the low equipment cost. The cast preform was designed so that the effective stain around the neck of a flange exceeds 0.7. In the forging experiment for an aluminum flange, it was confirmed that the optimal configuration of the cast preform predicted by FE analysis was very useful. The cast/forged products using designed preform were made perfectly without any defects.

• 한국화재소방학회논문지
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• 제24권2호
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• pp.89-96
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• 2010

본 연구에서는 건축외장재로 많이 사용되고 있는 알루미늄복합패널의 화재위험성을 평가하기 위하여 외장재 실물 연소실험을 실시하였다. 그 결과 알루미늄복합패널의 빠른 화재확산을 보였으며, 이는 알루미늄 복합패널에 내장된 폴리에틸렌이 연소되면서 화염의 수직확산이 급격히 일어난 것이다. 본 실험에서 알루미늄복합패널의 최고 열방출률은 1,144kW로 나타났으며, 열전대에 의해 측정된 표면온도는 알루미늄의 용융점인 $660^{\circ}C$를 넘는 최고 $903.3^{\circ}C$ 이상 상승하였다. 그러므로 알루미늄복합패널의 화재는 상층으로의 급격한 연소확대나 개구부를 통한 내부로의 화재확산에 의한 큰 피해를 줄 수 있을 것으로 판단된다. 이러한 실물실험에서 얻어낸 결과는 향후 알루미늄복합패널의 모델링 구현과 비교함으로써 알루미늄복합패널의 화재 확산 예측에 적용 될 수 있을 것이다.

• Composites Research
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• 제32권2호
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• pp.113-119
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• 2019

본 연구의 목적은 자동차용 부품에 적용하기 위한 알루미늄 접합 제진 패널에 대한 기계적 특성 및 진동 특성을 도출하기 위한 것이며, 이를 위해서 알루미늄 하이브리드 소재와 알루미늄 원소재의 시험 및 시뮬레이션 결과가 상호 비교되었다. 알루미늄 제진 패널 및 알루미늄 원소재의 인장강도 평가를 통해서 알루미늄 하이브리드 소재의 인장강도 및 인장탄성계수가 알루미늄 원소재 대비 약 10% 내외로 낮음을 확인할 수 있었다. 소재 단위의 해석 및 시험을 통해서 하이브리드 소재가 원소재 대비 낮은 고유진동수를 나타냄을 확인하였고, 하이브리드 소재를 구성하는 수지의 두께가 높아질수록 손실계수가 상승됨을 확인하였다. 또한, 기계적 특성 평가 모사 시뮬레이션을 통해 시험결과와 시뮬레이션 결과가 잘 일치하며, 유한요소해석을 통한 소재의 성능예측이 가능함을 확인할 수 있었다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.890-893
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• 2002

This study is focused to predict the behavior of Al foam with closed-cell structure during the 3 point bending test and the upsetting test according to aspect ratio. We calculated characters of aluminum foams with closed-cell structure and took the simulation. The effects on the aspect ratio of the cell was investigated parametrically. The analysis was carried out on two models, First, the bending test in elasticity of the rectangular beam, and Second, the upsetting test in plasticity of the circular cylinder. In the analysis, the deformation of the beam and the cylinder was influenced by the aspect ratio of the cell. Further, We assumed that the geometry of feared aluminum cell change the stress and strain in the test.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.152-155
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• 2003

The automotive industry is currently trying to develop light- weight vehicle for both improvement of fuel efficiency and reduction of environmental pollution. For the reduction of vehicle weight, the substitution of aluminum for steel has been increased. However, the change of material causes a significant problem with respect to the method of joining. In this paper, strength of several aluminum joining methods such as spot welding, metal insert gas(MIG) welding, adhesive bonding was evaluated by performing lap test.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2002년도 추계학술발표대회 논문집
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• pp.123-126
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• 2002

To evaluate the bending collapse behavior of an aluminum square tube, a finite element simulation for the four-point bending test was suggested. Local buckling deformation near the center of an aluminum tube specimen was induced which has been partly inserted by two steel bars. Simulation results showed good agreements with those of experiment.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 춘계학술대회 논문집
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• pp.33-38
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• 2002

Nowdays, related with vehicle weight reduction, many automotive maker are trying to develop spaceframe. If aluminum member and steel member are applied together in constructing spaceframe, there will be many advantages in aspect of inclosing strength and saving weight of automotive. In this case, joining method of aluminum and steel members has to be proposed. For this method, electomagnetic joining has many advantages compared to welding. In this paper, joining of aluminum tube and steel tube using eletomagnetic pressure was studied and strength of joint was evaluated through commission test.

• Safety and Health at Work
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• 제3권2호
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• pp.101-103
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• 2012

To identify the allergy problem of a 36-year old swimming instructor, who experiences heavy itching and rashes whenever she comes in contact with pool water. Patch tests were performed with European standard series and materials from the work floor. A positive patch test to aluminum chloride and flocculant was observed. Occupational dermatitis is, based on a contact allergy to aluminum chloride in the flocculant.

• 소성∙가공
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• 제29권1호
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• pp.49-54
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• 2020

The influence of electric current on the joining properties of aluminum and copper was investigated. Various pulsed electric current conditions were set to the joining specimens followed by pressure. The shear strength of the joint area between aluminum and copper was measured by the lab shear test. In addition, the microstructures of the joint area were observed through a field emission scanning electron microscope, energy dispersive X-ray, and electron backscatter diffraction. The mechanical properties of each phase in the joint region were measured by nano-indentation. As a result, it was confirmed that electrically assisted solid state joining of copper and aluminum could be applied in various industrial fields.

• 한국정보디스플레이학회:학술대회논문집
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• 한국정보디스플레이학회 2008년도 International Meeting on Information Display
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• pp.408-411
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• 2008

In an attempt to enhance luminance efficiency and to reduce discharge delays of test panels with aluminum fence-electrodes, various designs of the electrodes were prepared by chemically etching the aluminum foils bonded to soda-lime glass substrate via anodic bonding process. The effects of fence design on luminance and discharge characteristics were investigated and compared with conventional ac-PDPs. These results showed a possibility of using fence-type aluminum electrode at front plates of ac-PDDs without sacrificing its performance.