• 제목/요약/키워드: Aluminum plate

검색결과 535건 처리시간 0.021초

초정밀 엔드밀링 가공조건 최적화를 통한 금속상의 3차원 이미지 구현 (Realization of 3D Image on Metal Plate by Optimizing Machining Conditions of Ultra-Precision End-Milling)

  • 이재령;문승환;제태진;정준호;김휘;전은채
    • 한국정밀공학회지
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    • 제33권11호
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    • pp.885-891
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    • 2016
  • 3D images are generally manufactured by complex production processes. We suggested a simple method to make 3D images based on a mechanical machining technology in this study. We designed a tetrahedron consisted of many arcs having the depth of $100{\mu}m$ and the pitch of $500{\mu}m$, and machined them on an aluminum plate using end-milling under several conditions of feed-rate and depth of cut. The area of undeformed chip including depth of cut and feed-rate can predict quality of the machined arcs more precisely than the undeformed chip thickness including only feed rate. Moreover, a diamond tool can improve the quality than a CBN tool when many arcs are machined. Based on the analysis, the designed tetrahedron having many arcs was machined with no burr, and it showed different images when observed from the left and right directions. Therefore, it is verified that a 3D image can be designed and manufactured on a metal plate by end-milling under optimized machining conditions.

알루미늄 플레이트-핀 열교환기의 분배기 형상비에 따른 분배특성에 관한 해석적 연구 (Numerical Study on the Distribution Characteristics of Aluminum Plate-Fin Heat Exchangers According to the Distributor Aspect Ratio)

  • 이응찬;강훈;허재혁;김용찬;박재홍;조성열
    • 대한기계학회논문집B
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    • 제35권8호
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    • pp.805-814
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    • 2011
  • 알루미늄 플레이트-핀 열교환기는 석유 및 가스 처리공정에서 널리 사용되고 있다. 알루미늄 플레이트-핀 열교환기의 성능은 각 유체의 헤더 및 분배기에서의 분배 성능에 의하여 크게 영향을 받는다. 본 연구에서는 CFD(Computational fluid dynamics)를 이용하여 알루미늄 플레이트-핀 열교환기의 측면 입구 형태의 분배기를 모델링하고, 입구 조건과 형상비의 변화에 따른 상대 및 절대 불균등 분배도를 고찰하여 최적 분배기 형상비를 제시하였다.

고속충돌에 따른 재료 파괴 및 파편의 분산거동 연구 (Study on Material Fracture and Debris Dispersion Behavior via High Velocity Impact)

  • 사공재;우성충;김진영;김태원
    • 대한기계학회논문집A
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    • 제41권11호
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    • pp.1065-1075
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    • 2017
  • 본 연구는 고속충돌에 따른 파괴로 인하여 발생한 파편들의 분산거동을 예측하기 위해 고속충돌 실험과 함께 재료거동 모델링 및 수치해석을 수행하였다. 알루미늄 합금과 강철로 각각 구성된 2종류의 위협체 및 표적판에 대해 충돌실험을 수행하였으며 위협체는 약 1 km/s의 속력으로 표적판과 충돌하고, 이 충돌로 인하여 발생한 파편은 알루미늄 합금 관측판에 손상을 유발시키게 하였다. 사용된 소재의 차이에 의해 파편의 분산거동이 상이하였으며 이에 따라 관측판에 형성된 파편의 분산 반경 또한 다름을 확인하였다. 수치해석은 실험과 동일한 조건하에서 수행되었으며 파편으로 인한 파괴 및 손상을 모사하기 위하여 입자완화 유체동역학(smoothed particle hydrodynamics, SPH)기법과 유한요소(finite element, FE) 연계 기법을 적용하였다. 실험 측정된 결과와 해석값을 비교분석한 바, 표적판의 관통부 지름과 관측판상의 파편 분산반경은 5 % 이내의 오차로 잘 일치하였다. 아울러 강철 위협체와 강철 표적판이 충돌한 경우 가장 큰 분산반경을 보임에 따라 타 경우에 비해 가장 위협적임을 알 수 있었다.

TiO2 nanotube plate의 질산성질소 전기분해 효율 평가 (The Evaluation of Electrolytic Nitrate Removal Efficiency of TiO2 Nanotube Plate)

  • 김다은;이용호;최효연;한희주;박대원
    • 한국응용과학기술학회지
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    • 제35권3호
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    • pp.612-621
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    • 2018
  • 본 연구에서는 전기분해 방법을 이용한 질산성질소($NO_3{^-}-N$) 분해가 $TiO_2$ nanotube plate 및 구리, 니켈, 스테인리스 스틸, 알루미늄, 주석, 티타늄을 환원전극으로 사용하였을 때 가능한지를 평가하였다. 전극의 전기화학적 특성 평가는 임피던스 측정을 하여 비교하였고, $TiO_2$ nanotube plate의 표면 분석은 주사전자현미경을 통해 SEM 및 BET 분석법을 이용한 비표면적 분석을 통해 비교하였다. 질산성질소 전해실험의 경우 90분의 실험을 진행하였으며, 실험 결과 전극 표면의 부식이 수반되지 않은 $TiO_2$ nanotube plate가 기타 금속 전극에 비해 질산성질소 환원 반응속도가 가장 뛰어난 것으로 확인되었다.

로봇 냉각을 위한 수냉식 냉각판의 성능 평가 (Performance Test of Liquid Cooling Type Cold Plates for Robot Cooling)

  • 이석원;강상우;황규대;김서영;리광훈
    • 설비공학논문집
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    • 제20권3호
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    • pp.189-196
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    • 2008
  • The increase of system weight due to installation of cooling devices adds electrical and mechanical loads of humanoid robot, and in return, results in much heat. Therefore, the weight of cooling system is a critical issue for robot cooling. In this study, we propose non-metallic cold plates to deal with such problems. We compare thermal performances between one metallic cold plate and five different types of non-metallic cold plates. A metallic cold plate is totally made of copper. Five non-metallic PC(polycarbonate) cold plates, which are designed to reduce the overall weight of robot cooling system, are composed of a polycarbonate cover with different types of base plate. The overall heat transfer coefficients per unit mass and thermal resistances are obtained for the cold plates. The metallic cold plate shows the best thermal performance. It is interesting to note that the PC cold plate with an aluminum base plate with 18 channels shows the best overall heat transfer coefficient per unit mass. Most polycarbonate cold plates display fairly comparable thermal performance with more reduced system weight compared to the metallic cold plate.

The Electrical Properties of Aluminum Bipolar Plate for PEM Fuel Cell System

  • Oh, Mee-hye;Yoon, Yeo-Seong;Park, Soo-Gil;Kim, Jae-Yong;Kim, Hyun-Hoo;Osaka, Tetsuya
    • Transactions on Electrical and Electronic Materials
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    • 제5권5호
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    • pp.204-207
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    • 2004
  • In this work, we present the electrochemical properties of Al bipolar plate, which can be re-searched for the application of PEMFC system. Bulk resistance of the plate was measured with a four-point probe method. The electrical conductivity of noble metal coated Al plate was 4.40 x 10$^4$ S/cm. On the other hand, the electrical interfacial resistance of the noble metal coated Al plate valued at 0.15 mΩ-$\textrm{cm}^2$ and that of graphite was 0.26 mΩ-$\textrm{cm}^2$ under the holding pressure of 140 N/$\textrm{cm}^2$ at the applied current of 5 A. And the performance of Al bipolar plate for PEMFC was evaluated at various conditions. The single cell performance was more than 0.43 W/$\textrm{cm}^2$ (0.47 Wig) for noble metal coated Al bipolar plate at 5$0^{\circ}C$ under atmospheric pressure in external humidified hydrogen and oxygen condition. As the present results, we could show the results that the noble metal coated Al bipolar plates were favorable in the aspect of electrical properties compared with those of the commercialized resin-impregnated graphite plates.

Digital subtraction radiography를 이용한 치조골 변화의 정략적 분석 (QUANTITATIVE ANALYSIS OF THE ALVEOLAR BONE CHANGE BY THE DIGITAL SUBTRACTION RADIOGRAPHY)

  • 류명걸;정현주
    • Journal of Periodontal and Implant Science
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    • 제25권1호
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    • pp.67-75
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    • 1995
  • The progress of periodontal disease and the wound healing process after treatment result in alveolar bone bone change. So, detection of it is very important in the diagnosis and the radiograph of periodontal disease. Various effects have been made to assess the subtle alveolar bone change and digital subtraction radiography (DSR) has been reported to be the best method in evaluating it qualitatively and quantitatively. The present study was performed to estimate the detectable alveolar bone change qualitatively with digital subtraction radiography. For the in vitro study, 10 intraoral standard radiographs were taken from porcine dry mandible which a rectangular cortical bone chip of 0.1mm to 1.0mm thickness with 0.1mm increment was attached on the buccal surface. The radiographs without and with bone plates were reviewed at the same time by 10 observers and requested to detect the presence of cortical bone plates. Digital Subtraction radiograph was reviewed subsequently by using the DSR system(digital converter-256 grey-levels,DT 2851,Data Translation Co., U.S.A;IBM 386 ; CCD camera, FOTOVIX, Tamrom Co., Japan). The detectable thickness of cortical bone plate was O.4mm on the intraoral radiograph and 0.2mm on the subtaction images. For the human study, radiographs were taken from patients by using intraoral film holding device and aluminum reference wedge before and 3 month after bone graft and 1 week after osteoplasty. The grey level change was estimated in the subtraction images and calculated to aluminum equivalent thickness. The grey level of the grafted site was higher that that of healthy controls. Average grey levels of change on healthy controls were O.48mm aluminum equivalent. However, the amount of changes in grafted sites were 1.87mm aluminum thickness equivalent and in the site of osteoplasty were -1.49mm aluminum thickness equivalent. In conclusion, digital subtraction radiography was more effective in detecting as subtle change of alveolar bone than intraoral standard radiography. With the aid of quantitative analysis of digital subtraction radiography, alveolar bone resorption of apposition can be estimated during diagnosis and treatment of periodontally diseased patients.

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Effect of Resistance Spot Welding Parameters on AA1100 Aluminum Alloy and SGACD Zinc coated Lap Joint Properties

  • Chantasri, Sakchai;Poonnayom, Pramote;Kaewwichit, Jesada;Roybang, Waraporn;Kimapong, Kittipong
    • International Journal of Advanced Culture Technology
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    • 제3권1호
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    • pp.153-160
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    • 2015
  • This article is aimed to study the effects of resistance spot welding (RSW) on the lap joint properties between AA1100 aluminum alloy and SGACD zinc coated steel and its properties. The summarized experimental results are as follows. The summarized experimental results are as follows. The optimum welding parameters that produced maximum tensile shear strength of 2200 N was a welding current of 95 kA, a holding time of 10 cycles, and a welding pressure of 0.10 MPa. Increasing of welding current, increased the tensile shear strength of the joint and also increased the amount of aluminum dispersion at the joint interface. The lap joint of steel over the aluminum (Type I) showed the higher joint tensile shear strength than a lap joint of aluminum over the steel (Type II). The indentation depth and the ratio of the indentation depth to the plate thickness decreased when the welding current was increased in the type I lap joint and also decreased when the welding current was decreased in the type II lap joint. The interface structure showed the formation of the brittle $FeAl_3$ intermetallic compound that deteriorated the joint strength.

IRRADIATION PERFORMANCE OF U-Mo MONOLITHIC FUEL

  • Meyer, M.K.;Gan, J.;Jue, J.F.;Keiser, D.D.;Perez, E.;Robinson, A.;Wachs, D.M.;Woolstenhulme, N.;Hofman, G.L.;Kim, Y.S.
    • Nuclear Engineering and Technology
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    • 제46권2호
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    • pp.169-182
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    • 2014
  • High-performance research reactors require fuel that operates at high specific power to high fission density, but at relatively low temperatures. Research reactor fuels are designed for efficient heat rejection, and are composed of assemblies of thin-plates clad in aluminum alloy. The development of low-enriched fuels to replace high-enriched fuels for these reactors requires a substantially increased uranium density in the fuel to offset the decrease in enrichment. Very few fuel phases have been identified that have the required combination of very-high uranium density and stable fuel behavior at high burnup. U-Mo alloys represent the best known tradeoff in these properties. Testing of aluminum matrix U-Mo aluminum matrix dispersion fuel revealed a pattern of breakaway swelling behavior at intermediate burnup, related to the formation of a molybdenum stabilized high aluminum intermetallic phase that forms during irradiation. In the case of monolithic fuel, this issue was addressed by eliminating, as much as possible, the interfacial area between U-Mo and aluminum. Based on scoping irradiation test data, a fuel plate system composed of solid U-10Mo fuel meat, a zirconium diffusion barrier, and Al6061 cladding was selected for development. Developmental testing of this fuel system indicates that it meets core criteria for fuel qualification, including stable and predictable swelling behavior, mechanical integrity to high burnup, and geometric stability. In addition, the fuel exhibits robust behavior during power-cooling mismatch events under irradiation at high power.

알루미늄 보강판의 압축 최종강도 붕괴 해석 (Collapse Analysis of Ultimate Strength for the Aluminium Stiffened Plate subjected to Compressive Load)

  • 박주신;고재용;김윤영
    • 한국항해항만학회지
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    • 제31권10호
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    • pp.825-831
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    • 2007
  • 일반적으로 선박 및 해양구조물에서 사용하고 있는 고강도 알루미늄 재료들은 일반 강재에 비해서 많은 이점들을 가지고 있다. 이러한 알루미늄 재료들은 여러 분야에 걸쳐서 폭넓게 사용되고 있으며, 특히, 초고속 선박의 선체와 갑판부에 많이 이용되어지고 있고, 교량구조물에 사용되는 박스 거더, 그리고 해양구조물의 갑판부와 선측구조에도 널리 이용되고 있다. 이러한 알루미늄 구조는 전체적인 구조부재의 중량을 감소하게 하면서 선속의 증가를 가져온다. 일반적인 강구조물의 응력-변형률 관계와 비교하여 보면, 용접가공에 의하여 발생되는 열영향부의 존재로 인하여 상당히 다르게 나타난다. 왜냐하면, 강구조물에 비해 열전도율이 높아서, 열영향부(heat affected zone, HAZ)의 영향이 크게 작용하기 때문이다. 본 논문에서는 종방향 압축하중을 받는 알루미늄 보강 판넬의 최종강도 특성에 대하여, 열영향부의 범위를 변화한 유한요소해석을 통하여, 열영향부의 범위와 파굴 및 최종강도 거동의 관계에 대해서 고찰하였다.