Journal of the Korean Society for Precision Engineering (한국정밀공학회지)

Korean Society for Precision Engineering (한국정밀공학회)
권호 표지
DOI QR코드

DOI QR Code

Realization of 3D Image on Metal Plate by Optimizing Machining Conditions of Ultra-Precision End-Milling

초정밀 엔드밀링 가공조건 최적화를 통한 금속상의 3차원 이미지 구현

  • Lee, Je-Ryung (Department of Nano Manufacturing Technology, Korea Institute of Machinery and Materials) ;
  • Moon, Seung Hwan (Department of Nano Manufacturing Technology, Korea Institute of Machinery and Materials) ;
  • Je, Tae-Jin (Department of Nano Manufacturing Technology, Korea Institute of Machinery and Materials) ;
  • Jeong, Jun-Ho (Department of Nano Manufacturing Technology, Korea Institute of Machinery and Materials) ;
  • Kim, Hwi (Department of Electronics and Information Engineering, Korea University) ;
  • Jeon, Eun-chae (Department of Nano Manufacturing Technology, Korea Institute of Machinery and Materials)
  • 이재령 (한국기계연구원 나노공정연구실) ;
  • 문승환 (한국기계연구원 나노공정연구실) ;
  • 제태진 (한국기계연구원 나노공정연구실) ;
  • 정준호 (한국기계연구원 나노공정연구실) ;
  • 김휘 (고려대학교 전자및정보공학과) ;
  • 전은채 (한국기계연구원 나노공정연구실)
  • Received : 2016.09.08
  • Accepted : 2016.10.20
  • Published : 2016.11.01
Download PDF
⟨ Previous Next ⟩

Abstract

3D images are generally manufactured by complex production processes. We suggested a simple method to make 3D images based on a mechanical machining technology in this study. We designed a tetrahedron consisted of many arcs having the depth of $100{\mu}m$ and the pitch of $500{\mu}m$, and machined them on an aluminum plate using end-milling under several conditions of feed-rate and depth of cut. The area of undeformed chip including depth of cut and feed-rate can predict quality of the machined arcs more precisely than the undeformed chip thickness including only feed rate. Moreover, a diamond tool can improve the quality than a CBN tool when many arcs are machined. Based on the analysis, the designed tetrahedron having many arcs was machined with no burr, and it showed different images when observed from the left and right directions. Therefore, it is verified that a 3D image can be designed and manufactured on a metal plate by end-milling under optimized machining conditions.

Keywords

References

  1. Gabor, D., “A New Microscopic Principle,” Nature, Vol. 161, No. 4098, pp. 777-778, 1948. https://doi.org/10.1038/161777a0
  2. Gabor, D., "Microscopy by Reconstructed Wavefronts," Proc. of the Royal Society of London A: Mathematical, Physical and Engineering Sciences, pp. 454-487, 1949.
  3. Plummer, W. T. and Gardner, L. R., "A Mechanically Generated Hologram?" Applied Optics, Vol. 31 No. 31, pp. 6585-6588, 1992. https://doi.org/10.1364/AO.31.006585
  4. Beaty, W. J., "Drawing Holograms by Hands," Proc. of International Society for Optics and Photonics in Electronic Imaging 2013, pp. 156-167, 2003.
  5. Duke, T., "Drawing Light-Fields: Hand-Drawn Approaches to Abrasion Holography," Journal of Physics, Vol. 415, pp. 1-8, 2013.
  6. Brand, M., “Specular Holography,” Applied Optics, Vol. 50, No. 25, pp. 5042-5046, 2011. https://doi.org/10.1364/AO.50.005042
  7. Lee, J.-R., Jeon, E.-C., Kim, H., Je, T.-J., Kim, H.-J., et al., "Micro-Pattern Design for Implementation of Specular Holography," Proc. of KSPE Spring Conference, pp. 297-298, 2013.
  8. Jeon, E.-C., Lee, J.-R., Choi, H.-J. Je, T.-J., and Kim, H., "Modeling and Manufacturing of Mechanically Machined Hologram Based on Repeated Arcs and End-Milling," Proc. of 4M/ICOMM Conference, pp. 178-181, 2015.
  9. Jeong, G.-E., "The Effect of a Grain Size on Mechanical Properties of Al and Strategies to Suppress Grain Growth of Nanocrystalline Al," M.Sc. Thesis, School of Advanced Materials Engineering, Kookmin University, 2015.
  10. Shaw, M. C., "Metal Cutting Principles," Oxford University Press New York, 2nd Ed., p. 20, 2005.
  11. Roy, P., Sarangi, S., Ghosh, A., and Chattopadhyay, A., “Machinability Study of Pure Aluminum and Al-12% Si Alloys Against Uncoated and Coated Carbide Inserts,” International Journal of Refractory Metals and Hard Materials, Vol. 27, No. 3, pp. 535-544, 2009. https://doi.org/10.1016/j.ijrmhm.2008.04.008